background image

Screw driver

Hand drill

Ruler, knife

Gas leak detector

& soup water

Thermometer

Hex. wrench

(Large side: 4mm, 5mm)

Assembly,

disassmbly

Indoor installation

plate fixing

Ruler: Length &

distance 

measurement.

Knife: Tape cutting

Leak inspection

Temperature 

measurement at

Indoor suction

inlet/discharge outlet.

Service valve 

operating

Core drill 

(diameter 70mm)

Monkey spanner

(300mm): 2EA

Torque wrench

Hook meter

(for current measurement)

Insulation

resistance meter

Flare tool set

Connnection cable

Winter cover

Anti-vibration 

rubber

Band

Adhesive

Drain hose 

Refrigerant pipe

(for high/low pressure)

Putty

Vinyl tape

Remo

te

 fixture

Fixture clamping

screw

Remo

te

Refrigerant circuit

connection to

Indoor/Outdoor.

Chaging of wall-

through hole

Wire & pipe 

finishing

Remo

te

 hanger

Remo

te

 fixture

fixing

Indoor-Outdoor

wire connnection

Outdoor protection

in a unusedseason

like winter

Vibration absorption

of outdoor

Wire & pipe 

finishing

Finishing

Drainage

Wall through

Indoor/Outdoor

pipe connection

Indoor/outdoor

pipe connection

Current, voltage,

resistance

measurement

Insulation resistance

measurement

(Electric shock prevention)

Pipe cutting,

Burr removal

Level

Clamp meter

Thermometer

Drive torch

Mega tester

 

Remark: Some of the above parts are provided by the installer and not included in the standard air-conditioner.

1. Tools required

2. Accessories

 

Installation Instructions • T-series Split System Air Conditioner

Page 1

Содержание T-series

Страница 1: ...www ayre com au T seriesSplitSystemAirConditioner I N S TA L L AT I O N I N T R U C T I O N S T27 M11 2 7kW Split System T33 M11 3 2kW Split System T50 M11 5 0kW Split System T70 M11 7 0kW Split System ...

Страница 2: ...Remote fixture Fixture clamping screw Remote Refrigerant circuit connection to Indoor Outdoor Chaging of wall through hole Wire pipe finishing Remote hanger Remote fixture fixing Indoor Outdoor wire connnection Outdoor protection in a unusedseason like winter Vibration absorption of outdoor Wire pipe finishing Finishing Drainage Wall through Indoor Outdoor pipe connection Indoor outdoor pipe conne...

Страница 3: ...nt and select a place where noise and vibration are minimum 5 Select a place so that the warm air and noise from the air conditioner do not disturb neighbors 6 Rooftop Installations If the outdoor unit is installed on a roof structure be sure to level the unit Ensure the roof structure and anchoring method are adequate for the unit location Consult local codes regarding rooftop mounting 3 2 Piping...

Страница 4: ... wall for piping connections must be done safely For right rear piping and left rear piping draw a line in the direction of the arrow marked D The meeting point of the two lines is the center of the hole 5 7mm 0 2 0 3 Indoor WALL Outdoor Installation Plate Marking off line Thread Weight Type A screw A B A B C C D D A B D C A B D C ø70mm Left rear piping Right rear piping Hole Center Installation p...

Страница 5: ... put them on pipe tube having completed burr removal not possible to put them on after flaring work Copper pipe 90 Slanted Uneven Rough Bar Copper pipe Clamp handle Red arrow mark Cone Yoke Handle Bar A Pipe Reamer Point down Flare nut Copper tube D Flaring work Carry out flaring work using flaring tool as shown below Firmly hold copper pipe in a die in the dimension shown in the table above E Che...

Страница 6: ...their slots click ing sound C Tape the tubing drain hose and the connecting cable Be sure that the drain hose is located at the lowest side of the bundle Locating at the upper side can cause drain pan to overflow inside the unit E Connecting the pipings to the indoor unit and drain hose to drain pipe Align the center of the pipings and sufficiently tighten the flare nut by hand NOTE If the drain h...

Страница 7: ...Torque wrench Indoor unit tubing Spanner fixed Connection pipe Flare nut Vinyl tape narrow Adhesive Drain pipe Indoor unit drain hose When extending the drain hose at the indoor unit install the drain pipe Tighten the flare nut with a wrench 3 8 4 2kg m 1 4 1 8kg m 1 2 5 5kg m 1 4 1 8kg m 7 0kW 5 8 6 6kg m 3 8 4 2kg m Pipe Size Torque Capacity kW GAS LIQUID Wrap the area which accommodates the rea...

Страница 8: ...with a wrench G Wrap the insulation material around the connect ing portion Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material Bind them together with vinyl tape so that there is no gap Plastic bands Insulation material Vinyl tape narrow Connection pipe Connecting cable Indoor unit piping Pipe Vinyl tape Wrap with vinyl tape Indoor unit tubing Flare nut P...

Страница 9: ...the bottom of tubing holder to be engaged at the bottom of chassis J Indoor unit installation 1 Remove the spacer 2 Ensure that the hooks are properly seated on the installation plate by moving it left and right Drain hose Connecting cable Piping for passage through piping hole Taping Wrap with vinyl tape Vinyl tape Drain hose Pipe Bundle the piping and drain hose together by wrapping them with cl...

Страница 10: ...t 3 6 1 Connect the cable to the Indoor unit Connect the cable to the indoor unit by connecting the wires to the terminals on the control board indi vidually according to the outdoor unit connection Ensure that the color of the wires of the outdoor unit and the terminal No are the same as those of the indoor unit NORMAL CROSS SECTIONAL AREA 2 5mm2 7kW 1 5mm2 2 7 3 2 5kW 1 0mm2 NORMAL CROSS SECTION...

Страница 11: ...d on the inside of control cover 2 The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation Check them and make sure that they are all tightly fastened If they are loose it could cause burn out of the wires 3 Specification of power source 4 Confirm that electrical capacity is s...

Страница 12: ...tering the room 3 Fix the piping onto the wall by saddle or equivalent Trap Seal small openings around pipings with a gum type sealer Trap Trap is required to prevent water from entering into electrical parts 3 7 Checking the Drainage and forming the pipings 3 7 1 Checking the drainage A To remove the front panel from the indoor unit remove the front panel from the indoor unit cabinet 1 Set the ai...

Страница 13: ...ct the manifold valve with pressure gauges and dry nitrogen gas cylinder to this service port with charge hoses Pressurize the system to no more than 150 P S I G with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P S I G Next test for leaks with liquid soap Do a leak test of all joints of the tubing both indoor and outdoor and both gas and liquid side service val...

Страница 14: ...t leakage from the system 5 Replace the service valve caps at both the gas and the liquid side and fasten them tight This completes air purging with a vacuum pump The air conditioner is now ready to test run 1 Remove the caps from the 2 way and 3 way valves 2 Remove the service port cap from the 3 way valve 3 To open the 2 way valve turn the valve stem counter clockwise approximately 90 wait for a...

Страница 15: ...e actual pressure are lower than shown the system is most likely undercharged and charge should be added The air conditioner is now ready for use Bolt Tubing connection Outside ambient TEMP The pressure of the gas side service valve 35 C 95 F 4 6kg cm2 G 56 8 85 2 P S I G This is performed when the unit is to be relocated or the refrigerant circuit is serviced Pump Down means collecting all refrig...

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