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TROUBLESHOOTING 

No fuel delivery

 

1. Pump does not run
2. Pump is not primed
3. Fuel supply line blocked
4. Excessive lift
5. Air leak in fuel supply to pump
6. Pump rotation direction incorrect
7. Intake or outlet valve closed
8. Check valve installed backwards

Insufficient fuel delivered 

1. Air leak at inlet
2. Defective pressure relief valve or check valve
3. Excessive lift
4. Pump worn
5. Inoperative foot valve
6. Piping improperly installed or dimensioned
7. Primary filter/water separator plugged

Rapid pump wear 

1. Pipe strain on pump causing bind
2. Worn pump/motor coupler
3. Pump has been run dry or with insufficient fuel
4. Plumbing on inlet side not appropriately dimensioned

Alarm “HIGH PRESSURE ALARM” comes on with clean or new filter elements installed 

1. Heavily contaminated fuel / excessive water in tank
2. Restriction in plumbing on discharge side too high
3. Head (lift) on discharge side too high
4. Check valve stuck or defective
5. Outlet ball valve not fully open
6. Discharge line clogged

Pump requires too much power 

1. Air in plumbing lines
2. Liquid too viscous
3. Bent pump shaft, binding rotor

Содержание STS 6000-P35

Страница 1: ...INSTRUCTION OPERATING MAINTENANCE MANUAL Enclosed Programmable Automated Fuel Polishing System 1 239 690 9859 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI Intern...

Страница 2: ...R ALARM FEATURES 11 INITIAL START UP COMMISSIONING CHECKLIST 11 Gauge venting accuracy 11 OPERATION 11 Emergency Stop 11 System Operation 12 Programming the Timer 12 Fuel Line Leak 13 Stabilizing and...

Страница 3: ...r test runs significantly accelerate the fuel polymerization and degradation proc ess by returning fuel that has been compromised by heat and pressure back to the tank Potential liabilities can easily...

Страница 4: ...liant 710 only Stablized Fuel up to 12 mo Added Lubricity Improved Combustion Lower Emissions Improved Fuel Economy Extended Engine Life Extended Filter Life Removes Prevents Carbon Build Up Prevents...

Страница 5: ...Memory backup to retain program memory during power outages System Solenoid control switch Auto Off Manual weatherproof key operated Alarm Reset weatherproof push button Power available indicator Sys...

Страница 6: ...during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper CHECKLIST o If the packing crate shows signs of damage inspect the S...

Страница 7: ...ed connect the external pump shut down input terminal see wiring diagram and follow the specifications provided in the electrical wiring diagram to disable pump e g remote shut down remote pump contro...

Страница 8: ...rom the suction line of the engine If that is not possible appropriate valves must be installed to completely separate the STS 6000 from the engine fuel system to prevent any possible interference wit...

Страница 9: ...ped INITIAL START UP COMMISSIONING CHECKLIST GAUGE VENTING ACCURACY After shipment pointer of gauges may not rest at zero due to internal case pressure buildup caused by temperature variations Accurac...

Страница 10: ...the ESC button 5 Select Stop and press OK 6 Select Yes use down arrow key and press OK 7 Select Setup use down arrow key and press OK 8 Select Clock and press OK 9 Select Set Clock and press OK 10 Us...

Страница 11: ...AND OPTIMIZING FUEL QUALITY We recommend treating the fuel with the AXI INTERNATIONAL Fuel Catalyst AFC 705 This will enhance and accelerate the tank cleaning process by breaking down and dissolving e...

Страница 12: ...is operating properly o the user supplied remote circuit breaker is in the Off position and o that all sources of power are isolated from the unit o Proceed only after this has been verified and prop...

Страница 13: ...an processed filtered product or a suitable solvent A nonmetallic bristle brush will help to remove caked on debris Rinse the housing and unit cover with a clean solvent and dry with soft lint free wi...

Страница 14: ...time Always use two of same type filter elements never mix two different kinds or micron ratings 1 Turn key switch to the OFF position make sure pump will not turn on 2 Close the inlet and outlet bal...

Страница 15: ...ed 7 Primary filter water separator plugged Rapid pump wear 1 Pipe strain on pump causing bind 2 Worn pump motor coupler 3 Pump has been run dry or with insufficient fuel 4 Plumbing on inlet side not...

Страница 16: ...t limited to improper installation or location in a harsh corrosive or saltwater environment 5 Failures resulting from attachments accessory items and parts not sold by AXI International 6 Repairs by...

Страница 17: ...odel number serial number and a detailed explanation of the problem you are experiencing The Customer Service Representative may at the discretion of AXI International arrange for a Field Engineer to...

Страница 18: ...lement 5 Micron FBO 60357 Micro filter element 10 Micron FBO 60341 Micro filter element 25 Micron Secondary Filter WB 3 3 Micron Water Block spin on filter cartridge WB 10 10 Micron Water Block spin o...

Страница 19: ...side Diameter JB Junction Box HG Inches of Mercury L Lamp L E D Light Emitting Diode LFF Loss of Flow Relay LFL Low Fuel Level Relay LPR Low Pressure Relay MDB Main Distribution Block MDS Main Disconn...

Страница 20: ...tomated enclosed fuel maintenance systems mobile fuel polishing systems compact fuel maintenance systems fully integrated day tank systems fuel transfer systems fuel conditioners Tier 4 compliant fuel...

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