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Axi MTC-3000, Инструкция по эксплуатации и техническому обслуживанию

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Table of Contents

General Overview

 

...............................................................................................................................................................

System Components

 

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Pump/Motor .................................................................................................................................................................

Pre-Filter/Water Separator ..........................................................................................................................................

Final Filter ........................................................................................................................................................................

Fuel Conditioner ............................................................................................................................................................

Plumbing ........................................................................................................................................................................

Commissioning/Initial Startup

 

........................................................................................................................................

Preparations ...................................................................................................................................................................

General Tank Cleaning Procedure  ...............................................................................................................................

System Operation

 

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Operating Procedure .....................................................................................................................................................

Phase 1 ...........................................................................................................................................................................

Phase 2 ...........................................................................................................................................................................

Phase 3 ...........................................................................................................................................................................

AFC Fuel Additive  ..........................................................................................................................................................

Primary Inspection

 

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Checklist .........................................................................................................................................................................

Priming the System

 

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Priming Procedure .........................................................................................................................................................

Maintenance

 

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Preventative Maintenance ............................................................................................................................................

Servicing Pre-Filter/Water Separator ..........................................................................................................................

Servicing Final Filter(s) ..................................................................................................................................................

Saftey Notes ...................................................................................................................................................................

Troubleshooting .............................................................................................................................................................

Filter Chart ......................................................................................................................................................................

Warranty

 

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Parts/Service

 

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REV0303500011217

Содержание MTC-3000

Страница 1: ...CTION OPERATING AND MAINTENANCE MANUAL Tank Cleaning and Fuel Restoration System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com REV...

Страница 2: ...ATIONS MTC SERIES FEATURE Multi stage Water Removal Particulate Filtration and Fuel Conditioning Compact Industrial Design Locking Cam and Groove Connections Built In Spill Containment Tray Pre filter...

Страница 3: ...lter WB 3 WB 10 Part No MTC 500 Mobile Fuel Polishing System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Mechanical Water Separa...

Страница 4: ...edure System Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Maintenance Preventative Maintenance Servicing Pre Fil...

Страница 5: ...ith fluids that have a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions Enclosure System Weight Operating Temperature Electrical Pump Motor Fuel Conditioner Inlet O...

Страница 6: ...e Motor UL listed TEFC Totally Enclosed Fan Cooled with thermal overload protection Service Factor 1 00 Pre Filter Water Separator Drain valve on the bottom Final Filter Down to 1 nominal 3 absolute a...

Страница 7: ...ator flexibility and time efficiency In Bypass Mode bulk water and sludge are removed from the tank into a separate container for disposal The fuel bypasses the fine filters removing free water sludge...

Страница 8: ...removed from the fuel particulate is removed and the fuel is in an optimal condition The goal of Phase One is to remove any free water and sludge on the bottom of the tank without mixing the water in...

Страница 9: ...7010 for 2500 gallons of fuel Higher doses of AFC 705 may be necessary depending on condition of fuel Phase 3 Phase Three is the most important phase in meeting specific cleanliness codes Unlike the p...

Страница 10: ...10 will maintain fuel quality and prevent formation of sludge for up to twelve months Added after the fuel polishing process it is not necessary to add more AFC 705 710 until additional fuel is added...

Страница 11: ...ing during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect the...

Страница 12: ...r valves in the closed position Failure to do so may damage the bypass valve and or pump Priming Procedure Before turning on the pump make sure the entire suction side of the system suction hose separ...

Страница 13: ...t of both hoses into the tank Pump Strainer Wye Strainer Check the Wye Strainer MTC 500 frequently for debris and clean as necessary Fuel Oil Separator Coalescer The separator is a closed dynamic sepa...

Страница 14: ...rained and emulsified water from the fuel oil stream Saturation of water block filter will cause the pressure drop over the filter to increase 4 When the pressure drop over the filter blocks the fuel...

Страница 15: ...uids having a flash point less than 100 F 38 C Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents explosion and fire hazards WARNING Care must be taken no...

Страница 16: ...nditioner clogged Pressure gauge in red area or more than 20 25 PSI with clean or new filter element installed 1 Restriction on discharge side too high 2 Head lift on discharge side too high 3 Check f...

Страница 17: ...K 240 MTC 500 MTC 1000 MTC 3000 Spin on Filters 10 40 ss 1 B100 bio 3 3 WB 10 10 WB 25 3 X Glass TK 081 TK 083 WBS 3 FFS 10 15 wb TK 082 30 60 ss 80 ss TK 084 MTC X FF 1 FF 3 WB 3 FF 10 WB 10 FF 25 FF...

Страница 18: ...o manufacturing defect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI Internationa...

Страница 19: ...g FF 10 10 spin on filter cartridge not water blocking FF 25 25 spin on filter cartridge not water blocking FFZ 3 X Glass 3 Absolute spin on filter cartridge not water blocking WB 3 3 water blocking W...

Страница 20: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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