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Parts and Tools Required

The following parts and tools will be used in Section 1.4

QTY

Part/Description

Packaged In

Linear Rail, 1900mm (74-3/4")

Table Rail Kit

Linear Rail, 1600mm (63")

Table Rail Kit

Gear Rack, 1320mm (52")

Table Rail Kit

Gear Rack, 990mm (39")

Table Rail Kit

GHH20CA - Linear Bearing Block

Gantry Assembly Kit

Grease Fitting for Linear Bearing Block

Gantry Assembly Kit

GH20-3500-FAST:

Base Table Kit

- (59) M5 x 20mm Socket Head Cap Screw (Total QTY: 118)

- (59) M5 Slide-in T-Nut (Total QTY: 118)

Linear Rail Setting Jig Kit:

Base Table Kit

- (2) Rail Alignment Jig

- (4) M8 x 25mm Socket Head Cap Screw

- (4) M8 Roll-in T-Nut

MGM-52-FAST-40:

Base Table Kit

- (10) M8 x 12mm Button Head Cap Screw (Total QTY: 40)

- (10) M8 Slide-in T-Nut (Total QTY: 40)

MGM-26-FAST-40:

Base Table Kit

- (5) M8 x 12mm Button Head Cap Screw (Total QTY: 10)

- (5) M8 Slide-in T-Nut (Total QTY: 10)

LPRO-GREASE-KIT-19.1:

Base Table Kit

- (1) Grease Gun

- (1) Tube of Grease

- (1) Needle Tip Adapter

[1]

Machine Revision

Machines purchased prior to mid-February 2020 will use the following gear rack:

(QTY: 4) Gear Rack, 1320mm (52")

(QTY: 2) Gear Rack, 660mm (26")



PRO60120
Assembly Instructions

Version 2020Q1.2

Содержание PRO 60120 Series

Страница 1: ...PRO Series 60120 5 x 10 CNC Machine Kit Assembly Instructions Version 2020Q1 2...

Страница 2: ...not required this can make the process more efficient 6 Listed below are three types of notes you will see throughout the assembly instructions Section Note Section notes can be used to denote when t...

Страница 3: ...ructions below for proper use of this component 8 Heavy duty cardboard packaging tubes are used to safely ship gear rack and profile linear rails Tips are provided below for opening these packaging tu...

Страница 7: ...will be parallel with the face of the extrusion Assembly Note A small allen wrench can be inserted into the hole of the T Nut and subsequently used to rotate it the full 90 PRO60120 Assembly Instruct...

Страница 8: ...d packaging tubes will contain gear rack and profile linear rails Take care when opening to prevent damage to these components Cardboard Packaging Tube PRO60120 Assembly Instructions Version 2020Q1 2...

Страница 9: ...Use a utility knife or similar tool to cut the cardboard 20mm 3 4 from either end of the tube 20mm 3 4 Utility Knife PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 10: ...C Clamps recommended Tape Measure Utility Knife Additional recommended tools and supplies 6mm Hex Ball end Power Bit and Drill Impact Driver Metric Combination Wrenches 8mm 10mm 13mm 16mm 17mm Metric...

Страница 12: ...1 1 Table Leg Assembly Section Note Skip to Section 1 3 if you are not using an Avid CNC leg kit PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 13: ...ead Cap Screw Total QTY 48 24 M8 Roll in T Nut Total QTY 72 2 7111 Foot Plate Total QTY 6 2 H172 Leveling Foot Total QTY 6 12 M8 x 14mm Hex Cap Screw Total QTY 36 Remaining parts from this kit used in...

Страница 14: ...p screws into the t nuts through the anchor fasteners as indicated M8 x 30mm Socket Head Cap Screw 4080 Leg Crossmember Extrusion 1550mm 61 40 Series Anchor Fastener M8 Roll in T Nut PRO60120 Assembly...

Страница 16: ...1 1 3 Repeat the previous steps to install anchor fasteners on both sides of the 1550mm 61 leg crossmember extrusions PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 17: ...eat the previous steps to install anchor fasteners on one side of each 750mm 29 1 2 leg extrusion 4080 Leg Extrusion 750mm 29 1 2 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Страница 18: ...H172 Leveling Foot M8 x 30mm Socket Head Cap Screw M16 Hex Nut 7111 Foot Plate 4080 Leg Extrusion 750mm 29 1 2 Assembly Note It is recommended to first install the foot plate onto the extrusion befor...

Страница 19: ...ially thread the leveling feet all of the way into the foot plate After machine assembly final adjustments will be made in the table leveling procedure www avidcnc com leveling squaring and tramming y...

Страница 20: ...smember Assembly 1 1 3 1 Use a section of 1550mm 61 leg crossmember extrusion to join two of the 750mm 29 1 2 leg extrusion sections PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All R...

Страница 21: ...1 1 3 2 Position the leg crossmember 165mm 6 1 2 from the bottom of the leg as indicated 165mm 6 1 2 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 22: ...en fasteners M6 Ball End Allen Wrench Assembly Note For tightening the anchor fasteners an M6 ball end allen wrench is required An M6 ball end driver attachment for a drill or impact driver can make a...

Страница 23: ...4 1 Install M8 bolts through the gusset as indicated partially threading on the t nuts M8 Roll in T Nut M8 x 14mm Hex Cap Bolt CRP813 01 Leg Kit Gusset PRO60120 Assembly Instructions Version 2020Q1 2...

Страница 24: ...ndicated and partially tighten the M8 bolts Flush with top of leg extrusion Assembly Note The top of the gusset should be roughly flush with the top of the extrusion PRO60120 Assembly Instructions Ver...

Страница 25: ...sembly Note One gusset should be lowered to the dimension shown to accommodate the electronics mounting bar The dimension shown is measured from the bottom of the foot plate to the bottom of the gusse...

Страница 26: ...n sections in the indicated configuration Lowered Gussets Assembly Note There will be two lowered gussets at the indicated positions All remaining gussets are flush with the top of the leg extrusion P...

Страница 27: ...Bar Installation 1 1 5 1 On the indicated gussets install M8 bolts and partially thread on the t nuts M8 x 14mm Hex Cap Screw M8 Roll in T Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Страница 28: ...th lowered gussets to allow room for the 1480mm 58 1 4 electronics bar extrusion to slide on the lower gussets 4080 Electronics Bar Extrusion 1480mm 58 1 4 PRO60120 Assembly Instructions Version 2020Q...

Страница 29: ...1 1 5 3 Slide the electronics bar onto the gussets leaving space between it and the leg extrusions as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 30: ...4 Slide assembled anchor fasteners into the leg extrusions positioning them above and below the electronics bar as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Re...

Страница 32: ...1 1 5 6 Complete this process on both sides of the electronics bar Tighten all electronics bar anchor fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 34: ...uble Anchor Assembly 120 Base Table Kit 80 40 Series Anchor Fastener 80 M8 x 30mm Socket Head Cap Screw 40 CRP810 01 M8 Double Anchor Slide in T Nut 3 CRP813 00 LEGSET HW BAG Base Table Kit 4 M8 x 14m...

Страница 35: ...Installation 1 2 1 1 Slide two of the 1750mm 68 7 8 frame extrusions onto the leg assemblies as indicated 4080 Frame Extrusion 1750mm 68 7 8 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Страница 36: ...the frame extrusion flush with the legs as indicated Fully tighten the anchor fasteners attaching the frame extrusions to the two outside legs PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Страница 37: ...semblies 1560mm 61 7 16 apart as indicated 1560mm 61 7 16 Assembly Note The dimension shown is measured from the front edge of the leg extrusion PRO60120 Assembly Instructions Version 2020Q1 2 2020 Av...

Страница 39: ...5 Install two splice bars into the end of one of the frame extrusions as indicated CRP810 02 Splice Bar M6 x 10mm Set Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Res...

Страница 41: ...1 2 1 7 Slide a 1750mm 68 7 8 frame extrusion onto the splice bars as indicated 4080 Frame Extrusion 1750mm 68 7 8 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 42: ...against each other Tighten the indicated set screws Assembly Note While the assembly will stand upright in the absence of applied force be careful not to tip the assembly over PRO60120 Assembly Instru...

Страница 44: ...1 2 1 10 Position the rear leg assembly 260mm 10 1 4 from the end of the frame extrusion as indicated 260mm 10 1 4 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 45: ...2 1 11 Use the remaining splice kits to install the other 1750mm 68 7 8 frame extrusion on the other side of the frame PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserve...

Страница 46: ...ad the socket head cap screws into the anchor fasteners as indicated 4080 Crossmember Extrusion 1550mm 61 M8 x 30mm Socket Head Cap Screw 40 Series Anchor Fastener PRO60120 Assembly Instructions Versi...

Страница 50: ...1 2 3 Table Crossmembers Installation 1 2 3 1 Slide the t nuts into the frame extrusion as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 52: ...crossmembers 360mm 14 3 16 apart or 400mm 15 3 4 center to center as indicated 400mm 15 3 4 360mm 14 3 16 Front of Machine Assembly Note Use dimensional lumber to help position the crossmembers as sh...

Страница 53: ...er a 2x4 is recommended to a length of 360mm 14 3 16 Position this piece between the crossmembers as indicated Dimensional Lumber Cut to length of 360mm 14 3 16 PRO60120 Assembly Instructions Version...

Страница 54: ...against the frame extrusion clamp the crossmembers together Assembly Note Recommended clamps are 24 Hand Trigger Clamps available at your local hardware store PRO60120 Assembly Instructions Version 2...

Страница 55: ...3 6 Repeat this process to clamp the other side of the crossmember While clamped tighten the crossmember anchor fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reser...

Страница 56: ...rossmember will be positioned flush against the end of the frame extrusion Back of Machine Assembly Note The rear crossmember will have a different spacing due to the length of the machine PRO60120 As...

Страница 57: ...gussets that attach to the table crossmembers install two Roll in T Nuts to the bottom of the crossmember extrusion as indicated M8 Roll in T Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 A...

Страница 60: ...two measurements are within 1 8 or less of each other After squaring the table tighten all anchor fasteners and leg gusset fasteners MEASURE Assembly Note Position of the leg gussets may need to be a...

Страница 61: ...1 3 Table Frame Assembly without Leg Kit Section Note Skip this section if you are using an Avid CNC leg kit PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 62: ...02 Splice Bar 16 M6 x 10mm Set Screw 1 40 3100 00 40 Series Short Double Anchor Assembly 120 Base Table Kit 80 40 Series Anchor Fastener 80 M8 x 30mm Socket Head Cap Screw 40 CRP810 01 M8 Double Ancho...

Страница 63: ...bar Join two pieces of 1750mm 68 7 8 frame extrusion using the splice bar as indicated 4080 Frame Extrusion 1750mm 68 7 8 CRP810 02 Splice Bar M6 x 10mm Set Screw 4080 Frame Extrusion 1750mm 68 7 8 PR...

Страница 64: ...1 3 1 2 Bring the ends of the two extrusion pieces tight against each other Tighten the set screws in BOTH splice bars PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 66: ...ad the socket head cap screws into the anchor fasteners as indicated 4080 Crossmember Extrusion 1550mm 61 M8 x 30mm Socket Head Cap Screw 40 Series Anchor Fastener PRO60120 Assembly Instructions Versi...

Страница 70: ...1 3 3 Table Crossmember Installation 1 3 3 1 Slide the t nuts into the spliced frame extrusion as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 73: ...0mm 15 3 4 center to center as indicated 400mm 15 3 4 360mm 14 3 16 Front of Machine Assembly Note Use dimensional lumber to help position the crossmembers as shown in the following steps PRO60120 Ass...

Страница 74: ...er a 2x4 is recommended to a length of 360mm 14 3 16 Position this piece between the crossmembers as indicated Dimensional Lumber Cut to length of 360mm 14 3 16 PRO60120 Assembly Instructions Version...

Страница 75: ...against the frame extrusion clamp the crossmembers together Assembly Note Recommended clamps are 24 Hand Trigger Clamps available at your local hardware store PRO60120 Assembly Instructions Version 2...

Страница 76: ...3 7 Repeat this process to clamp the other side of the crossmember While clamped tighten the crossmember anchor fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reser...

Страница 77: ...rossmember will be positioned flush against the end of the frame extrusion Back of Machine Assembly Note The rear crossmember will have a different spacing due to the length of the machine PRO60120 As...

Страница 78: ...each direction as indicated Make adjustments until the two measurements are within 1 8 or less of each other After squaring the table tighten all crossmember anchor fasteners MEASURE PRO60120 Assembl...

Страница 79: ...ection Note The remaining sections are applicable both with or without an Avid CNC leg kit Some figures are shown without a leg kit for illustrative purposes PRO60120 Assembly Instructions Version 202...

Страница 80: ...t Total QTY 118 1 Linear Rail Setting Jig Kit Base Table Kit 2 Rail Alignment Jig 4 M8 x 25mm Socket Head Cap Screw 4 M8 Roll in T Nut 4 MGM 52 FAST 40 Base Table Kit 10 M8 x 12mm Button Head Cap Scre...

Страница 82: ...4 1 1 Thread fasteners into a 1900mm 74 3 4 linear rail as indicated Linear Rail 1900mm 74 3 4 M5 Slide in T Nut M5 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 A...

Страница 83: ...1 4 1 2 Repeat this step for each of the indicated linear rails Linear Rail 1600mm 63 Linear Rail 1900mm 74 3 4 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 84: ...ear rails into the frame extrusion from the back of the machine Linear Rail 1600mm 63 Assembly Note Use the upper t slot on the frame extrusion as indicated PRO60120 Assembly Instructions Version 2020...

Страница 86: ...m the front of the machine slide a 1900mm 74 3 4 linear rail into the frame extrusion Front of Machine Linear Rail 1900mm 74 3 4 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Right...

Страница 87: ...1 4 1 6 The ends of the linear rails should be roughly flush with the ends of the frame extrusion PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 88: ...ment 1 4 2 1 Attach the rail alignment jig to the extrusion as indicated M8 Roll in T Nut Rail Alignment Jig M8 x 25mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Страница 93: ...1 4 2 6 Ensure the rails are flush at the splice and leave the alignment jig clamped at this location PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 97: ...1 4 2 10 Repeat this process to install and align the linear rails on the other side of the machine PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 98: ...tallation 1 4 3 1 Thread fasteners into the gear rack as indicated M8 Slide in T Nut M8 x 12mm Button Head Cap Screw Gear Rack 1320mm 52 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC A...

Страница 99: ...m 39 gear rack sections Gear Rack 990mm 39 Gear Rack 1320mm 52 Machine Revision For machines purchased prior to mid February 2020 assemble four 1320mm 52 and two 660mm 26 gear rack sections PRO60120 A...

Страница 101: ...Gear Rack 990mm 39 Gear Rack 1320mm 52 Front of Machine Machine Revision For machines purchased prior to mid February 2020 install a second 1320mm 52 gear rack section and a 660mm 26 gear rack sectio...

Страница 102: ...gear rack 100mm 4 from the front of the machine as indicated Tighten all fasteners ONLY on this gear rack section Front of Machine 100mm 4 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC...

Страница 103: ...rack between the first two sections to align the gear rack teeth Gantry Gear Rack section Assembly Note The gear rack for the gantry can be used for this purpose PRO60120 Assembly Instructions Version...

Страница 104: ...ghten the fasteners of the second gear rack section Then remove the clamps and extra gear rack section Tighten fasteners on this section only PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid...

Страница 107: ...the linear bearing block Reference Edge Bearing Retainer DO NOT REMOVE GHH20CA 20mm Linear Bearing Block Assembly Note DO NOT remove the plastic bearing retainers until instructed to do so in step 1...

Страница 108: ...ce edge Hand tighten the grease fittings GHH20CA 20mm Linear Bearing Block Grease Fitting Assembly Note You may need to relocate the pre installed M6 button head cap screw to the other side of the lin...

Страница 109: ...the block as indicated Reference Edge Reference Edge Grease Fitting Grease Fitting Assembly Note Ensure the linear bearing blocks are oriented correctly Grease fittings face away from each other and r...

Страница 110: ...1 4 4 4 Assemble the grease gun and tube of grease following the manufacturer s instructions Grease Gun PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 111: ...eedle tip adapter as indicated Hold with Adjustable Wrench Needle Tip Adapter Assembly Note Be sure to tighten the end cap after installing the needle tip adapter PRO60120 Assembly Instructions Versio...

Страница 112: ...1 4 4 6 Ensure the grease gun is primed before use Lubricate the linear bearing blocks with three pumps per block PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 113: ...e loads and ambient conditions We suggest evaluating each month by cleaning the linear rails moving the blocks along them and checking for a lubricant film If a film is not present then add one additi...

Страница 115: ...ed In 6 Linear Rail Dust Cover 950mm 37 3 8 Dust Cover Kit 2 Linear Rail Dust Cover 650mm 25 5 8 Dust Cover Kit 1 CRP814 00 120 FAST Dust Cover Kit 30 M8 x 16mm Flat Head Screw 30 M8 Roll in T Nut Req...

Страница 116: ...Partially thread fasteners onto the linear rail dust cover as indicated M8 x 16mm Flat Head Screw M8 Roll in T Nut Linear Rail Dust Cover 950mm 37 3 8 PRO60120 Assembly Instructions Version 2020Q1 2...

Страница 117: ...t the previous step to assemble six linear rail dust covers Linear Rail Dust Cover 650mm 25 5 8 Linear Rail Dust Cover 950mm 37 3 8 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Ri...

Страница 118: ...o the top t slot as indicated from the front of the machine Front of Machine Assembled Linear Rail Dust Cover 950mm 37 3 8 Assembly Note Ensure the linear rail dust cover is oriented so it overhangs t...

Страница 119: ...8 and 650mm 25 5 8 linear rail dust cover into the top t slot as indicated Assembled Linear Rail Dust Cover 650mm 25 5 8 Assembled Linear Rail Dust Cover 950mm 37 3 8 Back of Machine PRO60120 Assembl...

Страница 120: ...1 5 2 2 Position the linear rail dust covers roughly flush at each end of the table as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 121: ...ach the middle linear rail dust cover as indicated Linear Rail Dust Cover 950mm 37 3 8 M8 Roll in T Nut M8 x 16mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Страница 122: ...1 5 2 4 Repeat this process to install linear rail dust covers on the other side of the machine PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 124: ...per Plate 4 Rubber Bumper 4 M6 x 20mm Socket Head Cap Screw 8 M8 x 20mm Socket Head Cap Screw 3 M8 x 30mm Fine Pitch Socket Head Cap Screw 3 M8 Fine Pitch Hex Jam Nut 3 CRP812 02 Sensor Flag Required...

Страница 125: ...mper as indicated Rubber Bumper CRP812 05 Bumper Plate M6 x 16mm Socket Head Cap Screw Assembly Note Fully tighten the bumper until it is seated against the bumper plate PRO60120 Assembly Instructions...

Страница 126: ...s step to assemble four table bumpers as indicated Assembly Note Two of the bumpers will be assembled in a mirrored configuration as shown above PRO60120 Assembly Instructions Version 2020Q1 2 2020 Av...

Страница 127: ...bumper into the extrusion as indicated M8 x 20mm Socket Head Cap Screw Assembly Note Ensure the bumper assembly is oriented correctly with the bumper plate cutout facing up PRO60120 Assembly Instructi...

Страница 128: ...1 6 2 2 Repeat this procedure to install the remaining three bumper assemblies at each corner of the machine PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 129: ...1 6 2 3 At the specified locations install a sensor flag as indicated in the following steps Front of Machine PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 130: ...dicated CRP812 02 Sensor Flag M8 Fine Pitch Hex Jam Nut M8 x 30mm Fine Pitch Socket Head Cap Screw Assembly Note Use Blue Loctite on the threads of the CRP812 02 sensor flag PRO60120 Assembly Instruct...

Страница 132: ...16 from the bumper plate as indicated Tighten the jam nut against the bumper plate 14 5mm 9 16 Top Down View Assembly Note The dimension shown is from a top down perspective of the machine PRO60120 A...

Страница 133: ...Section 2 Riser Assembly Section Note Some figures are shown without a leg kit for illustrative purposes PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 134: ...ry Interface Plate Gantry Assembly Kit 2 CRP820 10 Joining Plate Gantry Assembly Kit 1 CRP820 00 FAST Gantry Assembly Kit 16 M5 x 12mm Socket Head Cap Screw 32 M8 x 20mm Socket Head Cap Screw 32 M8 Ro...

Страница 135: ...ly tightening the fasteners CRP820 01 Riser Plate M5 x 12mm Socket Head Cap Screw Assembly Note The riser plates come as a pair with a left and right configuration Refer to the images to ensure the co...

Страница 136: ...flush on the linear bearing block reference edges and fully tighten the fasteners Linear Bearing Block Reference Edge Linear Bearing Block Reference Edge PRO60120 Assembly Instructions Version 2020Q1...

Страница 137: ...1 3 Partially thread M8 Roll in T Nuts onto the fasteners as indicated M8 Roll in T Nut M8 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserv...

Страница 139: ...the fasteners 8080 Riser Extrusion 190mm 7 1 2 M8 x 35mm Flat Head Screw CRP820 02 Gantry Interface Plate Custom Gantry Height Option If you purchased a custom gantry height your 8080 riser extrusion...

Страница 140: ...plate t nuts Assembly Note Ensure the bottom two t nuts on the riser plate are facing up as indicated and the long side of the gantry interface plate is facing towards the inside of the machine PRO601...

Страница 142: ...r invoice or packing list For example the optional 12 gantry risers would need a 100mm 4 spacer After tightening the riser plate fasteners in the next step remove the spacer Custom Gantry Height Optio...

Страница 144: ...1 3 1 Partially thread M8 Roll in T Nuts onto the fasteners as indicated M8 Roll in T Nut CRP820 10 Joining Plate M8 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 A...

Страница 146: ...interface plate as indicated Partially tighten the joining plate fasteners 160mm 6 5 16 Assembly Note The final positioning of the joining plate will occur while installing the gantry extrusion PRO601...

Страница 148: ...Section 3 Gantry Assembly Section Note Some figures are shown without a leg kit for illustrative purposes PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 150: ...Assembly Kit 1 CRP830 03 Gantry End Cap 6 M8 x 35mm Socket Head Cap Screw Remaining parts from this kit used in future sections 1 CRP820 00 FAST Gantry Assembly Kit 20 M8 Roll in T Nut 4 M8 x 35mm Soc...

Страница 151: ...in T Nut 8016 Gantry Extrusion 1850mm 72 13 16 Assembly Note Ensure the indicated t nuts are in the correct orientation Extended Gantry Option If you purchased an extended gantry your extrusion will b...

Страница 156: ...ote Orient the gantry end cap with the tapped holes on the bottom biased toward the outside of the machine Assembly Note Do not install fasteners in the remaining two holes of the gantry end cap these...

Страница 157: ...p fasteners Assembly Note Do not install the gantry end cap on the other side of the extrusion You will need access to the extrusion t slots in future steps PRO60120 Assembly Instructions Version 2020...

Страница 158: ...extrusion onto the risers Note the orientation of the gantry with the end cap on the side indicated Assembly Note This step is made easier by sliding the risers to the front of the machine PRO60120 As...

Страница 160: ...om the end of the gantry interface plate as indicated Extended Gantry Option This step is applicable only for those who purchased an extended gantry 150mm 5 7 8 PRO60120 Assembly Instructions Version...

Страница 161: ...usion as indicated These parts will be located in the CRP830 00 FAST XTD fastener bag Extended Gantry Option This step is applicable only for those who purchased an extended gantry M8 Roll in T Nut PR...

Страница 162: ...antry interface plate as indicated Extended Gantry Option This step is applicable only for those who purchased an extended gantry M8 x 35mm Socket Head Cap Screw PRO60120 Assembly Instructions Version...

Страница 163: ...with the end cap attach the gantry to the interface plate as indicated Partially tighten these fasteners M8 x 35mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC...

Страница 164: ...gantry extrusion with the holes in the joining plate Assembly Note Ensure the top of the joining plate is flush with the top of the gantry extrusion PRO60120 Assembly Instructions Version 2020Q1 2 20...

Страница 165: ...3 1 2 8 Thread the socket head cap screws into the t nuts as indicated M8 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 169: ...ry Rail Kit 1 MG SPLICE Gear Rack Splice Gantry Assembly Kit 1 MGM 39 FAST 40 Gantry Assembly Kit 8 M8 x 12mm Button Head Cap Screw 8 M8 Slide in T Nut 1 MGM 26 FAST 40 Gantry Assembly Kit 5 M8 x 12mm...

Страница 170: ...ly 3 2 1 1 Partially thread the indicated fasteners into the gear rack Gear Rack 990mm 39 M8 Slide in T Nut M8 x 12mm Button Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CN...

Страница 171: ...ck sections as indicated Gear Rack 990mm 39 Gear Rack 660mm 26 Extended Gantry Option If you purchased an extended gantry you will use two 990mm 39 gear rack sections PRO60120 Assembly Instructions Ve...

Страница 172: ...ear rack section into the indicated t slot on top of the gantry extrusion Gear Rack 990mm 39 Assembly Note Ensure the gear rack teeth are facing the correct direction as shown PRO60120 Assembly Instru...

Страница 174: ...right end of the gantry extrusion as indicated 70mm 2 3 4 Assembly Note Looking from the front of the machine the measurement shown is from the right end of the gantry PRO60120 Assembly Instructions...

Страница 175: ...eners ONLY on the indicated gear rack section Front of Machine Assembly Note This is the gear rack section you positioned in the previous step PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid...

Страница 176: ...3 2 2 5 Clamp the gear rack splice to the two sections to align the gear rack teeth MG SPLICE Gear Rack Splice PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 180: ...03 Gantry End Cap 6 M8 x 35mm Socket Head Cap Screw 1 CRP820 00 FAST Gantry Assembly Kit 4 M8 x 35mm Flat Head Screw 8 M8 x 20mm Socket Head Cap Screw 1 Linear Rail Setting Jig Kit Same kit used in Ba...

Страница 181: ...M5 Slide in T Nut M5 x 20mm Socket Head Cap Screw Assembly Note The outermost hole on each side of the linear rail will not use a fastener Extended Gantry Option If you purchased an extended gantry y...

Страница 183: ...3 3 2 Linear Rail Installation 3 3 2 1 Slide the assembled linear rails into the indicated gantry extrusion t slots PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 184: ...Orient the gantry end cap with the tapped holes on the bottom biased towards the outside of the machine Assembly Note Do not install fasteners in the remaining two holes of the gantry end cap these wi...

Страница 186: ...M8 x 35mm Socket Head Cap Screw Extended Gantry Option If you purchased an extended gantry repeat the process from Step 3 1 2 4 to install additional t nuts in the gantry extrusion PRO60120 Assembly I...

Страница 187: ...plate fasteners as indicated M8 x 20mm Socket Head Cap Screw Assembly Note Ensure the top of the joining plate is flush with the top of the gantry extrusion PRO60120 Assembly Instructions Version 2020...

Страница 190: ...t 3 3 3 1 Attach a rail alignment jig at one end of the gantry as indicated M8 Roll in T Nut Rail Alignment Jig M8 x 25mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Страница 194: ...ng the fasteners remove the clamps and rail alignment jigs Assembly Note Partially tighten the lower linear rail fasteners These will be fully tightened after the gantry carriage assembly is installed...

Страница 195: ...hand tighten Orientation of the linear bearing block reference edges is not important for installation on the gantry GHH20CA 20mm Linear Bearing Block Grease Fitting Assembly Note DO NOT remove the pl...

Страница 196: ...ay from each other Assembly Note Refer to Step 1 4 4 3 for the correct procedure to remove the plastic bearing retainers Assembly Note Follow the same procedure as in Step 1 4 4 4 to grease the linear...

Страница 198: ...Bumper 2 M6 x 20mm Socket Head Cap Screw 4 M8 x 50mm Socket Head Cap Screw 1 CRP831 02 00 Gantry Sensor Flag Kit Gantry Assembly Kit 4 M8 Roll in T Nut 4 M8 x 25mm Socket Head Cap Screw 2 CRP831 02 Se...

Страница 199: ...bumper plate as indicated CRP831 01 Bumper Plate Rubber Bumper M6 x 20mm Socket Head Cap Screw Assembly Note Fully tighten the bumper until it is seated against the bumper plate PRO60120 Assembly Ins...

Страница 200: ...ach the assembled bumper plate to the gantry end cap as indicated M8 x 50mm Socket Head Cap Screw Assembly Note Ensure the rubber bumper is facing inwards PRO60120 Assembly Instructions Version 2020Q1...

Страница 202: ...try Option If you purchased an extended gantry use Steps 3 4 3 5 through 3 4 3 8 to install the gantry sensor flags M8 Roll in T Nut CRP831 02 Sensor Flag M8 x 25mm Socket Head Cap Screw Assembly Note...

Страница 204: ...3 4 3 3 Bias the sensor flag towards the top of the gantry extrusion as indicated Fully tighten the fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 206: ...antry Option This step is applicable only for those who purchased an extended gantry M8 Roll in T Nut CRP831 02 Sensor Flag M8 x 25mm Socket Head Cap Screw Assembly Note Use the upper t slot on the ba...

Страница 207: ...flag flush against the joining plate as indicated Extended Gantry Option This step is applicable only for those who purchased an extended gantry PRO60120 Assembly Instructions Version 2020Q1 2 2020 A...

Страница 208: ...p of the gantry extrusion as indicated Fully tighten the fasteners Extended Gantry Option This step is applicable only for those who purchased an extended gantry PRO60120 Assembly Instructions Version...

Страница 209: ...s process on the other side of the gantry Extended Gantry Option This step is applicable only for those who purchased an extended gantry PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC A...

Страница 211: ...try Plate Gantry Assembly Kit 1 CRP830 02 Gantry R P Plate Gantry Assembly Kit 1 CRP832 00 FAST Gantry Assembly Kit 16 M5 x 22mm Flat Head Screw 2 M8 x 20mm Dowel Pin 2 M8 x 20mm Socket Head Cap Screw...

Страница 212: ...ully tighten all fasteners CRP830 01 Gantry Plate M5 x 22mm Flat Head Screw Assembly Note Ensure correct orientation of the gantry plate The cutout on the back of the plate will be on the top and faci...

Страница 213: ...2 Slide the gantry plate to one end of the gantry Tighten the three indicated linear rail fasteners near the gantry plate PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Rese...

Страница 214: ...Slide the gantry plate to the other end of the gantry Tighten the three indicated linear rail fasteners near the gantry plate PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights R...

Страница 215: ...asteners Assembly Note You will need to move the Gantry Plate along the gantry to access all of the fasteners During this operation it will be normal to feel some resistance PRO60120 Assembly Instruct...

Страница 216: ...3 5 1 5 Install dowel pins into the gantry R P plate as indicated CRP830 02 Gantry R P Plate M8 x 20mm Dowel Pin PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 217: ...6 Attach the gantry R P plate to the gantry plate as indicated Fully tighten the fasteners M8 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Res...

Страница 219: ...p to Section 4 2 if you are using a NEMA 34 electronics package Section Note Simplified models will not depict gear teeth on the motor pulleys or drive spindles PRO60120 Assembly Instructions Version...

Страница 220: ...QTY 3 1 M6 x 22mm Socket Head Cap Screw Total QTY 3 1 Cam Tensioner Total QTY 3 Remaining parts from this kit used in Section 4 3 Note The fastener kit part number listed above is applicable for NEMA...

Страница 221: ...ted NEMA 23 Motor CRP201 Motor Pulley Assembly Note Ensure the motor keys are installed into the shaft prior to installing the pulley Motor keys will either be pre installed or included in a small bag...

Страница 222: ...1 1 2 Adjust the motor pulley such that the top of the pulley is 28mm 1 3 32 from the motor flat 28mm 1 3 32 28mm 1 3 32 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserv...

Страница 223: ...locker to the set screws Not Included Fully tighten the set screws Assembly Note Do not over tighten but ensure fasteners are completely seated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Страница 224: ...4 1 2 Drive Plate Assembly 4 1 2 1 Carefully set hex nuts in the indicated slots CRP320 01 R P Plate M5 Hex Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 225: ...Partially tighten the fasteners Motor Cable M5 x 14mm Socket Head Cap Screw Assembly Note Orient the motor with the cable pointing towards the R P drive plate bearing cup PRO60120 Assembly Instructio...

Страница 226: ...NEMA 23 Spindle Assembly Assembly Note Your spindle may have the shaft installed in the spindle already held in place with a plastic hex nut for protection during shipping The plastic hex nut needs to...

Страница 228: ...the motor pulley and drive spindle NEMA 23 R P Drive Belt Assembly Note It may be necessary to slide the motor closer to the drive spindle as indicated PRO60120 Assembly Instructions Version 2020Q1 2...

Страница 229: ...2 6 Attach the tensioner cam to the R P drive plate as indicated CRP320 03 Cam Tensioner M6 x 22mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reser...

Страница 231: ...the motor to generate belt tension Assembly Note The belt should be tight enough such that the belt cannot be squeezed more than 3mm 1 8 with your fingers PRO60120 Assembly Instructions Version 2020Q...

Страница 234: ...p to Section 4 3 if you are using a NEMA 23 electronics package Section Note Simplified models will not depict gear teeth on the motor pulleys or drive spindles PRO60120 Assembly Instructions Version...

Страница 235: ...CRP320 00 FAST 500 CRP320 00 S500 19 1 4 M6 Hex Nut Total QTY 12 1 NEMA 34 R P Drive Belt Total QTY 3 1 5 16 Flat Washer Total QTY 3 5 M6 x 22mm Socket Head Cap Screw Total QTY 15 1 Cam Tensioner Tot...

Страница 236: ...d CRP301 03 Motor Pulley NEMA 34 Motor Assembly Note Ensure the motor keys are installed into the shaft prior to installing the pulley Motor keys will either be pre installed or included in a small ba...

Страница 237: ...2 1 2 Adjust the motor pulley such that the top of the pulley is 35mm 1 3 8 from the bottom of the motor flat 35mm 1 3 8 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserv...

Страница 239: ...4 2 2 Drive Plate Assembly 4 2 2 1 Carefully set hex nuts in the indicated slots CRP320 01 R P Plate M6 Hex Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 240: ...d Partially tighten the fasteners Motor Cable M6 x 22 Socket Head Cap Screw Assembly Note Orient the motor with the cable pointing towards the R P drive plate bearing cup PRO60120 Assembly Instruction...

Страница 241: ...1 25 Drive Spindle Shaft Assembly Note Your spindle may have the shaft installed in the spindle already held in place with a plastic hex nut for protection during shipping The plastic hex nut needs to...

Страница 243: ...the motor pulley and drive spindle NEMA 34 R P Drive Belt Assembly Note It may be necessary to slide the motor closer to the drive spindle as indicated PRO60120 Assembly Instructions Version 2020Q1 2...

Страница 244: ...2 6 Attach the tensioner cam to the R P drive plate as indicated CRP320 03 Cam Tensioner M6 x 20mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reser...

Страница 246: ...the motor to generate belt tension Assembly Note The belt should be tight enough such that the belt cannot be squeezed more than 3mm 1 8 with your fingers PRO60120 Assembly Instructions Version 2020Q...

Страница 250: ...ex Cap Screw Total QTY 3 1 M8 x 90mm Hex Cap Screw Total QTY 3 2 M8 Flat Washer Total QTY 6 1 Die Spring Total QTY 3 3 CRP320 00 FAST XXX CRP320 00 SXXX 19 1 1 Eccentric Collar Bearing Cap Total QTY 3...

Страница 252: ...Attach the tension post to the R P plate as indicated Partially tighten the fastener Tension Post M6 x 12mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Re...

Страница 253: ...ch the tension bracket to the riser plate as indicated Partially tighten the fastener R P Tension Bracket M8 x 14mm Hex Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Страница 254: ...Collar Bearing Cap Pivot Shaft Assembly Note Ensure the eccentric collar bearing cap is oriented correctly It will fit over the eccentric collar bearing pre installed in the R P drive plate PRO60120...

Страница 256: ...the pivot shaft Assembly Note There will be a gap between the head of the pivot shaft and the eccentric collar bearing as shown by the arrow PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Страница 257: ...ing rotate it in the clockwise direction until it starts rotating inside the R P Plate Hold the eccentric collar bearing in this position while proceeding to the next step PRO60120 Assembly Instructio...

Страница 259: ...ng as indicated M8 x 100mm Socket Head Cap Screw M8 Flat Washer M8 Flat Washer Die Spring Assembly Note Only thread the bolt through the first hole of the tension post PRO60120 Assembly Instructions V...

Страница 261: ...ue threading in the tension bolt until the spring is seated but not compressed Then tighten 3 revolutions to tension the R P Assembly PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All...

Страница 264: ...install an R P drive assembly on the gantry Assembly Note You can use a clamp to hold the R P assembly level while adjusting the eccentric collar bearing PRO60120 Assembly Instructions Version 2020Q1...

Страница 265: ...the table R P drive to install the R P tensioner on the gantry Assembly Note Ensure the tensioner bracket is in the correct orientation as depicted above PRO60120 Assembly Instructions Version 2020Q1...

Страница 268: ...d In 1 CRP840 00 Ballscrew Z Axis Z Axis 1 CRP840 00 FAST 18 3 Z Axis 8 M8 x 25mm Flat Head Screw Remaining parts from this kit used in future sections Required Tools 2 5mm Allen Wrench 3mm Allen Wren...

Страница 269: ...crews holding the moving plate to the Z Axis M5 x 14mm Flat Head Screw Assembly Note Place these screws aside you will be reinstalling the moving plate in a future step PRO60120 Assembly Instructions...

Страница 270: ...2 Remove the moving plate and set aside Assembly Note Some force may be required to remove the moving plate from the Z Axis PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Res...

Страница 271: ...ews holding the metal dust covers to the Z Axis Assembly Note The remaining screws for the dust covers are included in a bag with the Z Axis PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Страница 272: ...he dust cover Assembly Note Set aside the dust cover and screws that were removed these will be reinstalled after mounting the Z Axis PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All...

Страница 274: ...5 1 1 6 Attach the Z Axis to the gantry carriage as indicated Fully tighten all 8 fasteners M8 x 25mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 276: ...ach the metal dust covers using the fasteners removed in previous steps M4 x 8mm Socket Head Cap Screw removed in previous steps PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Right...

Страница 277: ...5 1 1 9 Attach the moving plate to the Z Axis using the fasteners removed in Step 5 1 1 1 M5 x 14mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 279: ...Oldham Assembly Z Axis 1 CRP840 00 FAST 18 3 Z Axis 4 M5 x 10mm Socket Head Cap Screw NEMA 23 applications 4 M6 x 16mm Socket Head Cap Screw NEMA 34 applications Required Tools 3mm Allen Wrench 4mm A...

Страница 280: ...Oldham Coupler onto the motor as indicated NEMA 23 Motor Oldham Coupler Motor Half Assembly Note Align the key in the motor shaft with the slot in the Oldham Coupler PRO60120 Assembly Instructions Ve...

Страница 281: ...hen tighten the clamping screw on the Oldham Coupler 26mm 1 1 32 Assembly Note The dimension shown is measured from the bottom of the motor boss to the top of the Oldham Coupler PRO60120 Assembly Inst...

Страница 282: ...on the Z Axis as indicated M5 x 10mm Socket Head Cap Screw Assembly Note Align the motor half of the Oldham Coupler with the Oldham Coupler on the Z Axis PRO60120 Assembly Instructions Version 2020Q1...

Страница 283: ...Oldham Coupler onto the motor as indicated NEMA 34 Motor Oldham Coupler Motor Half Assembly Note Align the key in the motor shaft with the slot in the Oldham Coupler PRO60120 Assembly Instructions Ve...

Страница 284: ...wn Then tighten the clamping screw on the Oldham Coupler 30mm 1 3 16 Assembly Note The dimension shown is measured from the boss on the motor to the top of the Oldham Coupler PRO60120 Assembly Instruc...

Страница 285: ...on the Z Axis as indicated M6 x 16mm Socket Head Cap Screw Assembly Note Align the motor half of the Oldham Coupler with the Oldham Coupler on the Z Axis PRO60120 Assembly Instructions Version 2020Q1...

Страница 288: ...Screw Total QTY 6 4 M8 x 16mm Button Head Cap Screw Total QTY 8 4 M8 Roll in T Nut Total QTY 8 2 M8 Hex Flange Nut Total QTY 4 1 CT FAST PRO 19 1 Cable Track 2 M8 Roll in T Nut 2 M8 x 12mm Button Head...

Страница 289: ...base extrusion as indicated Partially tighten the fasteners to allow positioning in the next step Back of Machine CRP150 03 Cable Track Tray Bracket M8 x 16mm Button Head Cap Screw M8 Roll in T Nut PR...

Страница 290: ...Fully tighten the fasteners 640 25 3 16 440 17 5 16 Back of Machine 640mm 25 3 16 750mm 29 1 2 Assembly Note Dimensions shown are from the back of the machine PRO60120 Assembly Instructions Version 2...

Страница 292: ...6 1 1 4 Fasten the cable track tray to the brackets as indicated M8 Hex Flange Nut M8 x 12mm Button Head Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 293: ...artially thread fasteners into the riser cable track bracket as indicated CRP150 08 Riser Cable Track Bracket M8 Roll in T Nut M8 x 12mm Button Head Cap Screw PRO60120 Assembly Instructions Version 20...

Страница 295: ...1 2 3 Position the riser cable track bracket flush with the bottom of the riser extrusion Fully tighten the fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 296: ...nt of the tray as indicated 75mm Cable Track Section M6 Hex Jam Nut M6 Flat Washer M6 x 12mm Socket Head Cap Screw Assembly Note The fixed end of the cable track section is the one that does not rotat...

Страница 297: ...section to the Riser Cable Track Bracket as indicated Fully tighten the 75mm cable track section fasteners M6 x 12mm Socket Head Cap Screw M6 Flat Washer M6 Hex Jam Nut PRO60120 Assembly Instructions...

Страница 299: ...AST PRO 19 1 Cable Track 6 M6 x 12mm Socket Head Cap Screw 2 M6 Flat Washer 2 M6 Hex Jam Nut Remaining parts from this kit used in the Motors and Sensors Connections section 1 CT TRAY GANTRY PRO FAST...

Страница 300: ...gantry cable track bracket to the gantry R P plate as indicated Fully tighten the fasteners CRP150 09 Gantry Cable Track Bracket M6 x 12mm Socket Head Cap Screw PRO60120 Assembly Instructions Version...

Страница 301: ...bottom t slot on the gantry extrusion as indicated Partially tighten the fasteners QT40x125B Cable Track Tray M8 Roll in T Nut M8 x 12mm Button Head Cap Screw PRO60120 Assembly Instructions Version 20...

Страница 302: ...track tray as indicated Fully tighten the fasteners 355mm 14 Assembly Note The measurement shown is from the inside of the riser joining plate PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avi...

Страница 303: ...slots from the end as indicated 50mm Cable Track Section M6 Hex Jam Nut M6 Flat Washer M6 x 12mm Socket Head Cap Screw Assembly Note The fixed end of the cable track section is the one that does not r...

Страница 304: ...0mm cable track section to the gantry cable track bracket as indicated Fully tighten the 50mm cable track section fasteners M6 x 12mm Socket Head Cap Screw PRO60120 Assembly Instructions Version 2020Q...

Страница 306: ...1 50mm Cable Track Section 18 Links Cable Track 1 CT Z PRO FAST Cable Track 2 M5 x 12mm Flat Head Screw 2 M6 x 12mm Flat Head Screw 2 M8 x 16mm Socket Head Cap Screw 2 M5 Slide in T Nut 2 M8 Roll in...

Страница 307: ...Axis Option Skip this step if you purchased the optional 12 travel Z Axis CRP150 10 Z Axis Cable Track Bracket M6 x 12mm Flat Head Screw 50mm Cable Track Section 18 Links Assembly Note The free end of...

Страница 308: ...as indicated 12 Z Axis Option This step is applicable only for those who purchased the optional 12 travel Z Axis CRP150 10 Z Axis Cable Track Bracket M6 x 12mm Flat Head Screw 50mm Cable Track Sectio...

Страница 309: ...rtially thread fasteners onto the other end of the cable track section as indicated M5 Slide in T Nut M5 x 12mm Flat Head Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights...

Страница 310: ...the fasteners 12 Z Axis Option Skip to Step 6 3 2 5 if you purchased the optional 12 travel Z Axis M8 Roll in T Nut M8 x 16mm Socket Head Cap Screw Assembly Note While installing the Roll in T Nuts t...

Страница 311: ...6 3 2 2 Position the bracket 1 from the top of the Z Axis as indicated Fully tighten the fasteners 25mm 1 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 312: ...Slide the other end of the cable track into the extrusion as indicated Partially tighten the fasteners Use Two Center T Slots PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights R...

Страница 314: ...s in Section 6 2 3 are applicable only for those who purchased the optional 12 travel Z Axis Note Orientation of T Nuts M8 Roll in T Nut M8 x 12mm Socket Head Cap Screw Assembly Note While installing...

Страница 315: ...6 3 2 6 Position the bracket flush with the top of the Z Axis as indicated Fully tighten the fasteners PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 316: ...Slide the other end of the cable track into the extrusion as indicated Partially tighten the fasteners Use Two Center T Slots PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights R...

Страница 319: ...and Sensor Locations 7 1 1 1 The depicted axes and sign conventions correspond to Avid CNC s Mach4 configurations Z Y Z X Y X PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights...

Страница 320: ...of motor and sensor switch locations Slaved Motor Y Motor Y Switch Slaved Switch Y Switch Front of Machine X Switch X Motor Z Switch Z Motor PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Страница 321: ...1 3 Motor and sensor locations for Y and Slaved axes FRONT of Machine Y Switch Slaved Switch Slaved Motor Y Switch Y Motor PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Rese...

Страница 322: ...k Y Motor Through Gantry Extrusion and Table Cable Track X Switch Through Gantry Cable Track and Table Cable Track X Motor Through Gantry Cable Track and Table Cable Track Z Motor Through Gantry Cable...

Страница 323: ...or cable routing viewed from the back of the machine Motor Cables Axis Color Cable X Blue 28 Y Red 28 Z Green 28 Slaved Yellow 20 PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Страница 324: ...Cable Y Switch Red 28 with Straight Connector Z Switch Green 28 with 90 Connector X Switch Blue 28 with 90 Connector Slaved Switch Yellow 20 with Straight Connector Y Switch Purple 20 with Straight Co...

Страница 325: ...4 To route cables through the cable track use a screwdriver to lift open the individual cable track sections as indicated PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Rese...

Страница 326: ...it Electronics 2 Cylindrical Proximity Sensors 3 Cube Proximity Sensors 4 M4 x 25mm Socket Head Cap Screw Proximity Cables See table in Step 7 2 1 3 for lengths Required Tools 3mm Allen Wrench Adjusta...

Страница 327: ...r attach a straight connector sensor cable Install the sensor as indicated Use this procedure to install the Y Y and Slaved Switch sensors Sensor M4 x 25mm Socket Head Cap Screw PRO60120 Assembly Inst...

Страница 328: ...Hex Jam Nut Included with sensor Z Sensor 22mm 7 8 Assembly Note We recommend positioning the sensor 22mm 7 8 from the bottom of the Z Axis motor mount plate as indicated PRO60120 Assembly Instruction...

Страница 330: ...plate as indicated M12 x 1 0 Hex Jam Nut X Sensor 25mm 1 Assembly Note We recommend positioning the sensor 25mm 1 from the bottom of the gantry R P plate as indicated PRO60120 Assembly Instructions Ve...

Страница 331: ...nics Enclosure Installation Section Note Continue with this section if you purchased a Plug and Play Electronics Kit and or a VFD PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Righ...

Страница 332: ...Electronics Enclosure Mounting Hardware Electronics 6 M8 x 20mm Hex Cap Screw 6 M8 Hex Nut 6 Mounting Bracket 1 CRP813 00 ELCBAR HW BAG Base Table Kit 6 M8 Roll In T Nut 6 M8 x 25mm Set Screw 6 M8 He...

Страница 333: ...4 1 1 At the indicated locations remove the plastic plugs from the CRP800 00E Plug and Play electronics enclosure CRP800 00E Electronics Enclosure PRO60120 Assembly Instructions Version 2020Q1 2 2020...

Страница 334: ...the locations with the removed plugs attach a mounting bracket as indicated M8 Hex Nut Mounting Bracket M8 x 20mm Hex Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Right...

Страница 335: ...ug and Play electronics enclosure to the leg kit as indicated M8 Roll in T Nut M8 x 25mm Set Screw CRP800 00E Electronics Enclosure M8 Hex Flange Nut PRO60120 Assembly Instructions Version 2020Q1 2 20...

Страница 336: ...ystem 7 4 2 1 At the indicated locations remove the plastic plugs from the CRP450 00E VFD electronics enclosure CRP450 00E VFD Enclosure PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC A...

Страница 337: ...the locations with the removed plugs attach a mounting bracket as indicated M8 Hex Nut Mounting Bracket M8 x 20mm Hex Cap Screw PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Right...

Страница 338: ...50 00E VFD electronics enclosure to the leg kit as indicated M8 Roll in T Nut M8 x 25mm Set Screw CRP450 00E VFD Enclosure M8 Hex Flange Nut PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid C...

Страница 340: ...Cable Track 1 CT FAST PRO 19 1 Cable Track 3 Cable Tie Mounts 3 M6 x 10mm Button Head Cap Screw 3 M6 Roll in T Nut 2 M8 x 12mm Button Head Cap Screw 2 M8 Roll in T Nut Required Tools 3mm Allen Wrench...

Страница 341: ...riser extrusion as indicated M6 Roll in T Nut Cable Tie Mount M6 x 10mm Button Head Cap Screw Assembly Note The riser shown is on the side of the machine without table cable track PRO60120 Assembly I...

Страница 342: ...7 5 1 2 Repeat this process to attach two additional cable tie mounts at the indicated locations PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 343: ...7 5 1 3 Use a cable tie to secure the Y sensor cable and Y motor cable to the cable tie mount Cable Tie PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 344: ...7 5 1 4 Use cable ties to secure the cables routed from the gantry cable track to the table cable track Cable Ties PRO60120 Assembly Instructions Version 2020Q1 2 2020 Avid CNC All Rights Reserved...

Страница 345: ...able bracket to the electronics mounting bar as indicated Fully tighten the fasteners M8 Roll in T Nut M8 x 12mm Button Head Cap Screw CRP150 07 Cable Bracket PRO60120 Assembly Instructions Version 20...

Страница 348: ...owing parts and tools will be used in Section 8 1 QTY Part Description Packaged In 86 GHH20 COVERS Base Table Kit Install a GHH20 cover in each hole of the linear rails as indicated Repeat this proces...

Страница 349: ...http www avidcnc com support plasma gettingStartedGuide provides step by step instructions for this procedure 2 After completing installation of mechanical components continue with our Plasma Softwar...

Страница 350: ...Setup Guide http www avidcnc com support software provides step by step instructions to install and configure Mach4 for your specific machine configuration 4 Once your machine is setup and ready to cu...

Страница 351: ...you make a spoilboard specific for your size of CNC machine Included with your machine kit are the necessary fasteners to attach the spoilboard Spoilboard Project Link www avidcnc com cnc spoilboard p...

Страница 352: ...er Kit Base Table Kit 10 M8 x 16mm Button Head Cap Screw 10 M8 Roll in T Nut Required Tools 5mm Allen Wrench Attach the spoilboard to the table crossmembers as indicated Spoilboard not included M8 Rol...

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