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www.autemvacuumlifters.co.uk

Manual for ST300

Contents:

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Safety First

•

Training

•

Lift Plan

•

Temperature Range

•

Lifting Accessories

•

Positioning of pads

•

Pre

–

Checks

•

Warnings

•

Storage

•

Operating Procedures

•

SWL

•

Lifting

•

Maintenance

•

Troubleshooting

•

Parts List

•

Wiring Diagram

•

Pad Specification

•

Declaration of Conformity

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Содержание ST300

Страница 1: ...ur manning levels to a minimum The ST300 Is powered by a 12volt battery and it has audio visual alarms making it both versatile and safe The ST is capable of lifting stacked slabs from a 90degree angle to horizontal for laying Perfect for lifting laying slabs and kerb stones Pads are hardwearing and easily replaced All of our machines are UKCA CE certified so you can be assured of their quality ...

Страница 2: ...nts Safety First Training Lift Plan Temperature Range Lifting Accessories Positioning of pads Pre Checks Warnings Storage Operating Procedures SWL Lifting Maintenance Troubleshooting Parts List Wiring Diagram Pad Specification Declaration of Conformity ...

Страница 3: ...ining should cover potential dangers from use of vacuum lifting equipment factors which may cause equipment or lifting operation failure and how to avoid them limitations on the use of the equipment instructions on planning and carrying out safe lifting operations including safe systems of work specific instructions on safe use issued by the manufacturer supplier location and operation of the equi...

Страница 4: ...ld set out clearly the actions involved at each step of the operation and identify the responsibilities of those involved The degree of planning and complexity of the plan will vary and should be proportionate to the foreseeable risks involved in the work The position of mobile lifting equipment or the location of fixed installations can have a dramatic effect on the risks involved in a lifting op...

Страница 5: ...ds can also occur Note inclined loads should not be lifted It is essential to position the pads correctly and it is also essential to wipe all surfaces prior to the lift as loose materials can cause leaks and HAVE caused loads to drop The following checks should be conducted before use at the beginning of each shift day check the vacuum level reaches the minimum suction pressure of 40 each time be...

Страница 6: ...filters Warning Equipment Monthly Checks The following components should be inspected on a monthly basis inspect shackles and suspension points if applicable when the cross section is reduced by over 10 replace immediately check filter element on filter between reservoir and valve is clean Warning Alarm Activation Measures to be taken as soon as the warnings are actuated stop and lower the load to...

Страница 7: ...es requiring the load to be adequately secured to prevent danger from slipping or displacement In applications such as the lifting of industrialised building components which have to be raised above the ground there is a risk that if the vacuum pump fails and there is significant or rapid leakage there may not be time to lower the load after the alarm rings Therefore for high lift applications ie ...

Страница 8: ... forklift truck and can be attached by means of a hook arrangement accessories or other mechanical means The vacuum attachment can also be an integral part of the lifting equipment The power source is a battery power pack which drives a vacuum pump which evacuates a reservoir tank fitted with a vacuum guage This reservoir is connected to the suction pads A control valve is located in the vacuum li...

Страница 9: ...d debris To activate control push valve up as indicated full vacuum will be achieved in seconds To release pull valve down as indicated whilst assuring material is supported and that the operator is clear of the load Before lifting make sure the unit capacity is adequate for the load the surface of load is free from dirt detritus that could affect effective sealing the surface of load has no holes...

Страница 10: ...ed on the equipment Pad Dimensions SWL 300 x 300 187kg 200 x 800 480kg 400 x 400 480kg 500 x 300 450kg 500 x 500 625kg 600 x 300 540kg 900 x 450 1 tonne Lifting The machine may be used to lift loads of up to indicated safe working load when it has achieved a vacuum level of 40 or above as indicated by the vacuum guage The operator must have a clear view of the vacuum guage and warning lights ...

Страница 11: ...30 from horizontal MAINTENANCE INSTRUCTIONS All checks should be carried out by competent personnel only Daily Checks check vacuum level reaches the minimum suction pressure of 40 each time before use note a green vacuum light gives confirmation of pressure check the battery is fully charged at the beginning of each shift day all suction pads should be inspected for damage and or wear check all wa...

Страница 12: ...is clean Annual or Bi Annual Checks A full inspection and re certification at 12 monthly intervals or 6 monthly checks dependent on application in accordance with the Lifting Operations and Lifting equipment Regulations 1998 LOLER by a competent person TROUBLESHOOTING Vacuum System Vacuum percentage is below 40 cause leakage in the vacuum hoses or badly applied hose clips the seals in the suction ...

Страница 13: ...e product you can only use authorised parts supplied by Autem any modifications will also null and void the certification without prior authorisation from the manufacturer ELEVATING EXPECTATION Part No Item Description Product Code SB6B 25 Spiral Wrap Sleeving Size 6mm OD bundle dia 5 30mm Length 25m bag P00299 25 R13 112B2G12 On Off Round Mini Rocker Switch with Green Light 12v P00727 CG 1001 DIN...

Страница 14: ... Product Code ZBE1015 Harmony XB Contact Block 1NO 553 973 1SNA118368R1600 FEM End Section 424 866 1SNK900001R0000 BAM4 Series ATEX End Stop 666 3357 QBS 0202 Red LED Beacon 11 35Vdc 309 6010 RXZE2S111M Pin Relay Socket DIN Rail 250v 884 1288 ISNA115116RO700 Standard Din Rail Terminal 800V ac 424 759 ISNA115657R2500 Fused DIN Rail 630v 210 4570 ISNA116951R1500 FEM End Section 484 3952 XB54AZ101 Ha...

Страница 15: ...ers co uk Manual for ST300 MOSS25 60 X 50 50LE Rubber Seal Wiring Kit Dual Head Pump 200023 Galvanised Box with Lid Only replace part using components sourced directly from Autem Vacuum Lifters Ltd www vacuumlifters co uk ...

Страница 16: ...www autemvacuumlifters co uk Manual for ST300 Wiring Diagram ...

Страница 17: ...nwick Kilmarnock KA3 6AS Product Vacuum Lifting Device Model Type Serial Number Un Laden Weight Year of Construction 20 Minimum Load S W L Warning Lifting above 1 8 M is prohibited Until a lifting plan is in place Size 100mmX 70mm Material 1 0mm Satin Silver Aluminium Colour Black Adhesive Nitto D9605 Tolerance 0 5mm ...

Страница 18: ...www autemvacuumlifters co uk Manual for ST300 GB Declaration of Conformity In accordance with of European Parliament and Council Decision No 768 2008 EC Annex III ...

Страница 19: ...ances Directive Amendment Regulations 2019 6 References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared Reference Date Title BS EN 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction BS EN 13155 2003 A2 2009 Cranes Safety Non fixed load lifting attachments BS EN 602...

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