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Operating manual Fireplac inserts slied flat + II

11 | Installation

11.2.13

Assembling InsertControl

11.2.13.1

Installing InsertControl

Fig. 63:

Control unit

The control unit consists of:

Control unit (1)

Power unit (2)

Temperature sensor (270 - 20 cm) (3)

Bowden cable (100 cm) (4)

Fig. 64:

Installation kit 363000

Fig. 65:

Installation kit 363011

There are matching installation kits for the various fireplace
inserts. The applicable fireplace inserts and the item num-
bers of the installation kits are:

45x, 55x, 65x 75x – 363000

75X II - 363011

45x round – no InsertControl

45x II – no InsertControl

1) Set up the fireplace insert so that it is accessible all

round for installation.

2) Remove the firebox lining (Keramott).

Содержание 120x45

Страница 1: ...Operating manual Fireplac inserts slied flat II 65x 75x 75x39 SII 75x51 SII 80x64 80x64 SII 97x 120x45 www austroflamm com...

Страница 2: ...0 7249 46 443 www austroflamm com info austroflamm com Edited by Olivera Stojanovic Illustrations Konstruktion Text Technical department Austroflamm Copyright All Rights reserved The contents of thes...

Страница 3: ...overview 12 4 2 2 Positioning of the nameplates 14 5 Technical data 15 5 1 Technical data under Directive EU 2015 1185 and del as per Regulation EN 2015 1186 15 5 1 1 65x51 S 2 0 15 5 1 2 65x57 S 2 0...

Страница 4: ...s and materials 53 9 15 Electric cable runs 55 9 16 Balanced flue tested fireplace inserts 55 10 Connection to ceramic flues 56 10 1 Stove with ceramic flue 57 10 2 Connection to heat recovery surface...

Страница 5: ...5 1 Cleaning fireplace insert fuel gas flues 97 15 2 Removing ashes 97 15 3 Cleaning 97 15 3 1 Cleaning the glass on Flach sliding door appliances 2 0 97 15 4 Cleaning the door window 98 16 Help 99 16...

Страница 6: ...failure to follow this manual Please observe the instructions in the individual sections TIP Please arrange the set up location and connection to the chimney with the master chimney sweep This manual...

Страница 7: ...rt 2 DIN 18160 1 Exhaust systems Part 1 EN 12831 State building regulations of the individual federal states or countries Heating regulations of the individual federal states or countries Technical ru...

Страница 8: ...t our homepage www austroflamm com 2 2 Structure of the operating manual The table of contents can be found on page 3 Illustrations in this manual may differ from the delivered product 2 3 Representat...

Страница 9: ...ating manual Fireplac inserts slied flat II EN 2 Purpose of the operating manual 9 2 5 Abbreviations Abbreviation Meaning HMS Heat Memory System FI Fireplace insert CF Ceramic flue CVC Convection clad...

Страница 10: ...ve supplied with it Please alert children to these dangers and keep them away from the heat producing appliance when it is operating Placing non heat resistant objects on the stove or in its vicinity...

Страница 11: ...lat II EN 3 Safety 11 3 4 Special types of danger and personal protective equipment For certain activities such as installation dismantling particular care must be taken that the following safety equi...

Страница 12: ...mm 650 650 Door frame height mm 510 570 Pane curvature straight straight Width mm 739 739 Depth mm 537 537 Height mm 1245 1445 1305 1505 Weight kg 120 168 Nominal heat efficiency kW 8 8 Flue pipe outl...

Страница 13: ...oth sides Width mm 1044 Depth mm 565 Height mm 1360 1560 Weight kg 269 Nominal heat efficiency kW 10 Flue pipe outlet diameter mm 180 80x64 S 2 0 Width body installation dimension mm 800 Door frame he...

Страница 14: ...tes Here we show where you can find the nameplate You received a copy of the nameplate with the fire place insert You can find a copy of the nameplate of your fireplace insert on the back of the manua...

Страница 15: ...ion no Direct heat output 8 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency s 71 Energy efficiency index EEI 107 Particular precautions fo...

Страница 16: ...emperature control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther...

Страница 17: ...9 Other standards technical specifications Specifications Indirect heating function no Direct heat output 8 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annu...

Страница 18: ...ntrol yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pi...

Страница 19: ...Other standards technical specifications Specifications Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annu...

Страница 20: ...ontrol yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no P...

Страница 21: ...according to EN 13229 Other standards technical specifications applied Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Spa...

Страница 22: ...ontrol yes At minimum heat output elmin kW Two or more manually adjustable stages no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no P...

Страница 23: ...Other standards technical specifications Specifications Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annu...

Страница 24: ...ontrol yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no P...

Страница 25: ...3229 Other standards technical specifications Specifications Indirect heating function no Direct heat output 12 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating...

Страница 26: ...ontrol yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no P...

Страница 27: ...ing to EN 13229 Other standards technical specifications applied Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heat...

Страница 28: ...control yes At minimum heat output elmin kW two or more manually adjustable stages no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no...

Страница 29: ...according to EN 13229 Other standards technical specifications applied Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Spac...

Страница 30: ...control yes At minimum heat output elmin kW two or more manually adjustable stages no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no...

Страница 31: ...standards technical specifications Specifications Indirect heating function no Direct heat output 11 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use...

Страница 32: ...control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no...

Страница 33: ...ording to EN 13229 Other standards technical specifications applied Indirect heating function no Direct heat output 12 kW Indirect heat output1 Properties for operation with the preferred fuel Space h...

Страница 34: ...control yes At minimum heat output elmin kW two or more manually adjustable stages no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no...

Страница 35: ...229 Other standards technical specifications Specifications Indirect heating function no Direct heat output 13 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating a...

Страница 36: ...ontrol yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no P...

Страница 37: ...3 5 2 13 2 56 2 56 3 97 Cross section convection outlet cm 700 700 700 1820 1000 1200 1000 1200 1000 2940 Cross section convection inlet cm 700 700 700 1170 1000 1000 1000 2320 Power output via pane 1...

Страница 38: ...d with suitable subject to technical rules are suitable for oper ation in closed systems hypocausts at the device connection at nominal heat efficiency The design of the hypocaust must ensure the tran...

Страница 39: ...ed firebox Minimum cross sections of chimney combustion air pipe Appliance Minimum chimney cross section Minimum exterior air cross section for closed operation Up to 3 m length max 1 elbow Up to 6 m...

Страница 40: ...ecurity Before the fireplace insert is clad it is vital that the transport lock is removed and the functioning of the sliding doors checked Depending on the model the counterweight of the sliding door...

Страница 41: ...nst dirt heat and moisture The following illustrations are attached to the crate and must be observed Fragile always place upright protect against moisture and store dry Remove and dispose of packing...

Страница 42: ...sure greater than 0 04 mbar occurs overall via the combustion air flow of the fireplace insert and the volume flows of the ventilation systems in the installation room and rooms connected via the vent...

Страница 43: ...can cause a lack of air during combustion Fig 4 Combustion air trunking The combustion air trunking must always be connected as otherwise no combustion air is routed into the firebox 7 4 Combustion ai...

Страница 44: ...pieces The connecting piece must be selected in accordance with DIN EN 13384 The connection between fireplace insert and heat recovery surface or to the chimney must be made using steel flue pipes wit...

Страница 45: ...ardwood for example beechwood reduces this effect The size of your heat producing appliance s combustion chamber will dictate whether your firewood is 25cm 33cm or 50cm in length 50cm pieces of log sh...

Страница 46: ...modern heat producing appliances with a low placement quantity often have little fire heaps occur leading one to wonder whether a fire can burn at all with so little fuel Nevertheless you must never e...

Страница 47: ...Only burn the recommended fuel Explosive substances It is strictly forbidden to burn or introduce highly flammable or explosive substances empty aerosols and the like into the firebox or to store the...

Страница 48: ...CE Damage to the appliance The fireplace insert must not have any connection to the housing minimum gap width 3 mm as oth erwise damage may be caused to the appliance 9 1 Set up in front of or next to...

Страница 49: ...all 17 Cladding facing the room 18 80 cm radiation area 19 Convection air cladding Side and rear thermal insulation layers The building wall to be protected 1 must be protected with a 9 cm thick insul...

Страница 50: ...Convection air cladding NOTICE When using CV cladding please observe the national regulations in respect of individual room fire places and the measurement requirement in the case of whole home heatin...

Страница 51: ...ith an abrasion resistant material heat shield heating chamber plate or similar 4 Convection space between fireplace insert and insulation layer 5 Convection space 16 Insulation layer Convection air d...

Страница 52: ...eplace insert and cladding 11 Therefore all points of contact between appliance and cladding must be separated with a sealing tape glass fibre tape Therefore neither must the frame 23 rest on the appl...

Страница 53: ...s made of flammable construction materials or flammable components and from built in furniture The clearance space must be so open to the air current that an accumula tion of heat cannot occur Compone...

Страница 54: ...dding made of mineral wool these must also be clad in an abrasive resistant and non reflective manner e g with black plate or sheet steel or galvanised sheet iron It is vital to ensure that the therma...

Страница 55: ...ceilings within the installation area of the fireplace in sert 9 16 Balanced flue tested fireplace inserts Flue pipe connection The flue pipe connection must be permanently tight The flue pipes used m...

Страница 56: ...5x S 8 1 7 7 313 300 12 75x39 SII 7 3 286 12 75x51 SII 13 07 252 13 80x64 S 80x64 SII 8 28 8 43 312 291 12 97x S 9 9 274 288 12 120x45 S 14 88 254 13 Maximum length of chamotte ceramic flues The flue...

Страница 57: ...ith a downstream heat recovery surface must only be operated with the door closed 10 1 Stove with ceramic flue Example using KMS system Thermal insulation Extension wall Floor Example with CVC flue mo...

Страница 58: ...ensioned sketch The base of the heat exchanger must be stable and heat resistant The installation base on which the heat exchanger is to be set up must be heat insulated in analogy to the manner descr...

Страница 59: ...t must be used Type of protective equipment Safety gloves Safety shoes Arbeitsmittel The following work equipment is required for this step Work equipment Activity SW24 spanner Various adjustment jobs...

Страница 60: ...at II 60 11 2 2 Dismantling the Keramott There is only a Keramott lock for 65x51 65x57 75x39 and 75x57 Fig 18 Opening the door 1 Open doors 1 2 2 Fig 19 Remove Keramott support plate 2 Remove Keramott...

Страница 61: ...the deflector plates 4 Install the deflector plates 1 11 2 3 Installing the firebox lining Keramott Keramott 65x 75x Numbering installation sequence Sequence for 75x39 SII and 75x51SII 1 Keramott flo...

Страница 62: ...sequence 97x45 74 S Numbering installation sequence Keramott 120x45S KII Numbering installation sequence 11 2 4 Install the deflector plates The Keramott elements of the fire are already preinstalled...

Страница 63: ...ther 3 Then the lower two bricks 3 4 are inserted as shown Numbering installation sequence 6 4 5 2 1 3 Fig 23 80X64 S SII Fig 24 97x45 74 S 80x64 S SII and 97x45 74 S 1 First the upper baffle plates a...

Страница 64: ...or appliances 2 0 65x bis 75x 80x64 97x45 74 120 x 45 For tunnel appliances removal of the rear door is likewise according to the following instructions with the exception of Locking the door lift Fig...

Страница 65: ...11 2 6 Converting door to construction type BA2 Conversion from construction type BA1 self closing door to construction type BA2 non self closing door 11 2 6 1 KE Klapp flat II Id BA 2 BA 2 BA 1 BA 1...

Страница 66: ...e combustion air collar can be converted for the following fireplace inserts 80x64 S 80x64 SII 97x45 S 97x74 S 120x45 S Fig 32 Removing the combustion air collar Fig 33 Removing the sealing plate The...

Страница 67: ...box 1 Fig 35 Removing the smoke collector Top storage box is available for all models except for 75x39 SII 75x51 SII and 80x64 SII 1 Loosen hexagon nuts washers and clamping shoe 1 2 Remove smoke col...

Страница 68: ...ping shoe 3 washer 2 and hexagon nut 3 5 If necessary bring the smoke collector into the correct position To do so see section Adjusting the smoke collector auf Seite 89 11 2 9 Mounting top storage br...

Страница 69: ...d it will be fastened with the M6x10 hexagon screw 2 Otherwise an M12x25 hexagon screw 1 is used instead of the sensor Fig 41 Placing the top storage brick Only a certain quantity of storage bricks ma...

Страница 70: ...ase ENSURE when cutting that the thread turn is not damaged The length is dependent on the number of top storage bricks 1 brick 240 mm 2 bricks 360 mm 3 bricks 480 mm 4 bricks 600 mm 5 bricks 720 mm 6...

Страница 71: ...lector on the upper ring and fasten with the clamping shoes 3 M8x60 hexagon screws 1 M8 washers 2 and M8 hexagon nut 4 11 2 10 Installing the HMS 11 2 10 1 HMS 65x51 S 65x57 S 75x39 S 2 1 Fig 45 Mount...

Страница 72: ...he following step for installation you will be using the screws which you have just loosened 2 Mount tension supports 1 on the fireplace insert 3 Attach gasket 2 to the tension supports 4 Mount side m...

Страница 73: ...r the remaining rear HMS bricks Fig 50 Fastening the mounting 8 Attach side HMS bricks to the stove and on the lower tension support 9 Attach side mountings and fasten with screws 11 2 11 Mounting the...

Страница 74: ...slied flat II 74 Fig 52 Unbolting the door 2 Unbolt and open door Fig 53 Fastening the design frame 3 Fasten design frame with the screws For all S II fireplace inserts the design frame is in stalled...

Страница 75: ...al Fireplac inserts slied flat II EN 11 Installation 75 11 2 11 1 Flat solid design frame Fig 54 Mounting the designer frame at the top 1 Mount designer frame at the top Only loosely connect the screw...

Страница 76: ...11 Installation EN Operating manual Fireplac inserts slied flat II 76 Fig 55 Mounting DF at the bottom 2 Mount the designer frame at the bottom Only loosely connect the screws to the nuts...

Страница 77: ...ng manual Fireplac inserts slied flat II EN 11 Installation 77 Fig 56 Mounting the DF at the side 3 Position the design frame sides on the left and right and use the screws to screw up at the top and...

Страница 78: ...g 57 Evenly aligning the frame 4 Evenly align the design frame and tighten first the bot tom screws then the top ones Fig 58 Loading the design frame TIP The frame can only be loaded if the weight tha...

Страница 79: ...the case of whole home heating For all models of Schieb flach II fireplace inserts the convection cladding is mounted in the same se quence The only differences are in the lower mounting This is dealt...

Страница 80: ...2 and fasten with the screws 3 Repeat this step for the side panel on the left hand side 4 For models without this mounting 2 fasten the side parts to the fireplace insert with the screws Fig 61 Mount...

Страница 81: ...m 3 Bowden cable 100 cm 4 Fig 64 Installation kit 363000 Fig 65 Installation kit 363011 There are matching installation kits for the various fireplace inserts The applicable fireplace inserts and the...

Страница 82: ...pipe drilling diagram 1 2 3 4 Fig 67 Mounting the temperature sensor 4 To install the temperature sensor you will require the following parts from the installation kit 1 x Taptite hex LKS M5x10 1 1 x...

Страница 83: ...y situations On some fireplace inserts the assembly situation can be se lected on either the left or right hand side Here you can see the assembly situations 65x 75x 1 left hand assembly 65x 75x 2 rig...

Страница 84: ...several times from the minimum position to the maximum position Should there be no free movement of the air regu lator check the following Has the installation kit been correctly installed Are the scr...

Страница 85: ...er plug engages 1 2 Fig 75 Bowden cable flange 15 Slide the Bowden cable flange 1 over the Bowden cable once each from left and right 16 Then use the Taptite screws 2 to screw the two flanges 1 on to...

Страница 86: ...nsertControl automatic combustion control works InsertControl reacts only to differences in the flue gas temperature that take pace within certain peri ods This information is transmitted by the tempe...

Страница 87: ...l ibration by plugging the power supply back in If you have selected the correct sliding closing or sliding opening function after the calibration the controls must complete close the shutter Should y...

Страница 88: ...12 Settings EN Operating manual Fireplac inserts slied flat II 88 12 Settings 12 1 Adjusting the door 97x45 S Fig 78 Locking the door lift 1 Unlock door lift Fig 79 Opening the door 2 Open door...

Страница 89: ...justing the door at the bottom 3 The door can be adjusted at the marked places 4 Lightly undo the screws and align the door 12 2 Adjusting the smoke collector 1 2 Fig 83 Turning the smoke collector in...

Страница 90: ...e smoke collector collar 4 Loosen screws 3 5 Turn the smoke collector collar 4 in order to bring it into the desired position This allows any desired angle to be achieved by turning the exhaust collar...

Страница 91: ...u to the section Firing auf Seite 93 explained During the first fire after the system has been completed this should be kept very small in the first hour and only gradually increased by increasing the...

Страница 92: ...aise lock Close the door Lower lock Combustion air controller Maximum air feed for fast burning Low heat output I Average heat output 14 2 Before heating up The stove can only function properly if the...

Страница 93: ...t be burnt Heat responsibly with dry firewood to protect both people and the environment Fuel Only burn the recommended fuel Explosive substances It is strictly forbidden to burn or introduce highly f...

Страница 94: ...and the temperatures on the appliance become too high 2 Throttle valve if present 50 opened Otherwise the amount of fuel laid burns off quickly 3 Completely open all available warm air grilles 4 If t...

Страница 95: ...a flame developing and the chimney draft stabilized as a result TIP To prevent resistance in the firebed the ashes should be removed more frequently 14 8 Heating with the ceramic flue heat recovery su...

Страница 96: ...d particularly like to point out at this point that Austroflamm fireplace inserts must only be op erated with doors closed The best efficiency and thus optimal fuel efficiency is achieved in closed op...

Страница 97: ...bustion air openings become blocked and the appliance suffers damage To remove the ashes proceed as follows NOTICE Please note that when removing the ashes embers could be in the firebox Remove ashes...

Страница 98: ...glass cleaner and leave it for a moment to take effect We recommend cleaning the glass with our Austroflamm glass cleaner or a commercially available window cleaner Prevent door or window seals from...

Страница 99: ...ng the first heating cycles the varnish hardens and smells in the process The fireplace insert surface is dusty soiled Keep the surfaces of the fireplace in sert clean Keep the floor area clean around...

Страница 100: ...ion air 3 Enable access to the cleaning openings e g basement and attic 4 Remove all flammable material from the chimney 5 Inform your district master chimney sweeper before recommissioning your firep...

Страница 101: ...ox door correctly closed Is the chimney draft too high the ceramic panes become sooty very quickly A gradual accumulation of soot by the windows after 8 to 10 hours of fires is normal Was dry unrefine...

Страница 102: ...17 Spare parts EN Operating manual Fireplac inserts slied flat II 102 17 Spare parts To order spare parts please contact your Austroflamm dealer...

Страница 103: ...1 Removing revision and weight cartridge Fig 90 Removing revision and weight cart ridge 1 Remove side Keramott bricks 2 Remove screws from the revision 3 Open inspection cover press downwards 1 Fig 91...

Страница 104: ...e disposed of Reuse or recyc ling is not possible Local disposal options must be observed Steel sheet Disassemble steel sheet components of the appliance by mechanical crushing If present remove seals...

Страница 105: ...ts slied flat II EN 19 Disposal 105 Handles and decorative elements made of metal If present disassemble or remove handles and decorative elements made of metal and dispose of as metal scrap Local dis...

Страница 106: ...ur fireplace insert Noise of this kind does not con stitute a warranty claim and do not constitute a warranty claim The territorial scope of validity of our guarantee covers Austria Germany and France...

Страница 107: ...lection of additional information usually requires the consent of the data subject You may voluntarily grant such consent in the following section If you consent to the appropriate handling of your pe...

Страница 108: ...e temperature during draft measurement Controlled living space ventilation yes no External air supply conduit yes no Instructions for Operator Customer Instructions for handling the appliance explaine...

Страница 109: ...Operating manual Fireplac inserts slied flat II EN 23 Service Report 109 23 Service Report Date Technicians Notes Work carried out replacement parts installed...

Страница 110: ...23 Service Report EN Operating manual Fireplac inserts slied flat II 110 Date Technicians Notes Work carried out replacement parts installed...

Страница 111: ...111 Notizen notes appunti remarques...

Страница 112: ...olle Final inspection Controllo finale Contr le final Technische Funktion technical function funzione tecnica fonction technique Lackierung paint vernice peinture Sauberkeit cleanliness pulizia propre...

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