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Part-turn actuators

PROFOX

PF-Q80 – PF-Q600

Assembly and commissioning

Operation instructions

Содержание PROFOX PF-Q150

Страница 1: ...Part turn actuators PROFOX PF Q80 PF Q600 Assembly and commissioning Operation instructions...

Страница 2: ...bly 12 5 1 Mounting position 12 5 2 Fit ball handle to handwheel 12 5 3 Mount actuator to valve 12 5 3 1 Overview on coupling variants 13 5 3 2 Mount actuator with coupling 16 6 Electrical connection...

Страница 3: ...us indication 42 10 Corrective actions 42 10 1 Faults during commissioning 42 10 2 Fault indications and warning indications 45 10 3 Not ready REMOTE 47 11 Servicing and maintenance 49 12 Disposal and...

Страница 4: ...e installation The manufacturer will not be held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth operation Correct transport prope...

Страница 5: ...bserve this warning could result in death or serious injury Indicates a potentially hazardous situation with a low level of risk Failure to observe this warning could result in minor or moderate injur...

Страница 6: ...Result of a process step Describes the result of a preceding process step 6 PF Q80 PF Q600 Safety instructions...

Страница 7: ...red values can be read by means of the AUMA Assistant App or AUMA CDT Measured values are only generated during motor operation No measured value is generated during manual operation The last measured...

Страница 8: ...ance of AUMA actuators at moderate cost The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance Detailed analysis provides valuable informati...

Страница 9: ...E 6 Control 7 Operating time range in s for a part turn movement of 90 8 Current type mains voltage mains frequency 9 Type of duty 10 Permissible ambient temperature 11 Threads for cable entries at el...

Страница 10: ...r a service allowing authorised users to download order related documents such as wiring diagrams and technical data both in German and English inspection certificate and the operation instructions wh...

Страница 11: ...tilting Perform lift trial at low height to eliminate any potential danger e g by tilting Information Please refer to the technical data sheet for actuator weights 4 2 Storage Risk of corrosion due t...

Страница 12: ...position and fasten with cap nut 1 5 3 Mount actuator to valve The actuator is mounted to the valve using a coupling Corrosion due to damage to paint finish and condensation Touch up damage to paint...

Страница 13: ...end position As standard the actu ator is supplied in end position CLOSED Recommended mounting position for butterfly valves End position CLOSED Recommended mounting position for ball valves End posi...

Страница 14: ...crew 4 Clamping washer and screw with curved spring lock washer Figure 9 Mounting positions for coupling Table 3 Mounting position of the coupling within fitting dimensions according to AUMA definitio...

Страница 15: ...el until bores line up 7 2 If required shift actuator by one tooth on the coupling 8 Fasten actuator with screws Information We recommend applying liquid thread sealing material to the screws to avoid...

Страница 16: ...te results in an operation once the mains voltage is applied Factory setting function EMERGENCY behaviour Function not activated Wiring diagram terminal plan The pertaining wiring diagram terminal pla...

Страница 17: ...radiation outdoor installation use UV resistant cables For the connection of position transmitters screened cables must be used Cable installation in ac cordance with EMC Signal and fieldbus cables ar...

Страница 18: ...nufacturer s specifications 6 3 Cable connection Cable arrangement The shown cable arrangement is only applicable for actuators with I O interface For actuators with fieldbus interface please refer to...

Страница 19: ...onductor of connecting cables Start running the device only after having connected the protective earth con ductor 7 Fasten PE using spade lugs or wire end sleeves at protective earth connection as sh...

Страница 20: ...iers Figure 15 Connect signal cables Table 7 Terminal cross sections Cross section Wire type Designation max mm min mm 1 5 0 2 solid I O signal cable 1 5 0 2 flexible 1 5 0 2 flexible with wire end sl...

Страница 21: ...the provided groove 3 Fit cover 1 and fasten screws 2 evenly crosswise at 24 Nm M8 Information The PE conductor must be correctly connected to the cover housing If the cable has been removed from the...

Страница 22: ...er from actuator surface below the U bracket file down Table 8 Terminal cross sections and earth connection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm t...

Страница 23: ...28 Position indicator setting No No Yes Indication end posi tion CLOSED Indication for the end positions Position indicator setting No No Yes Indication end posi tion OPEN Yes Yes No End position CLO...

Страница 24: ...Information The swing angle set in the factory is indicated on the name plate The setting sequence depends on the valve Recommendation for butterfly valves Set end stop CLOSED first Recommendation for...

Страница 25: ...turn setting screw 2 counterclockwise until valve end position OPEN can be safely set Turning the setting screw 2 clockwise results in a smaller swing angle Turning the setting screw 2 counterclockwi...

Страница 26: ...ersonnel if circuit is live Do not touch any cables 1 Remove cover from actuator 2 Operate in direction CLOSE via push button until complete valve closing Risk of passing set end positions During oper...

Страница 27: ...as been successfully completed 7 2 2 Set end position OPEN Electric shock due to presence of hazardous voltage Failure to observe this warning results in death or serious injury Electrical connection...

Страница 28: ...I O interface 3 Once the desired end position OPEN has been reached release the push button The LED continues flashing in blue for approx 10 seconds This time span al lows for end position setting 4...

Страница 29: ...on indication for 45 360 45 360 7 3 1 Position indication for 90 Figure 23 Position indicator 1 Remove screw plug 1 2 Operate actuator to end position CLOSED 3 Turn inner shaft 2 using a suitable scre...

Страница 30: ...no Resume as of step 1 7 3 3 Position indication for 45 360 After successful setting the black line of the position indicator should move across range indicated by the red and green labels 1 Operate a...

Страница 31: ...re displayed or can be changed Information For further information relating to user levels and passwords please refer to page 37 Table 19 7 4 1 Speed setting The speeds are determined by the motor spe...

Страница 32: ...can be specified via an analogue input or the fieldbus The analogue input must be configured to interpret this signal The speed can be set within the range of 10 and 100 of the maximum motor speed 0 4...

Страница 33: ...630 s V2 45 s 450 s V3 22 s 220 s Operating time Output drive 100 22 s 69 32 s 100 50 45 s 100 71 35 63 s 88 63 31 72 s 70 50 24 90 s 50 36 18 125 s 42 30 15 150 s 35 25 12 180 s 30 21 10 210 s 29 20...

Страница 34: ...Speed in of the maximum motor speed V2 90 s 750 s V3 45 s 450 s Operating time Output drive 23 14 320 s 17 10 450 s 10 750 s 34 PF Q80 PF Q600 Commissioning...

Страница 35: ...rection OPEN Information Turning the handwheel during motor operation extends or reduces the operating time depending on the direction of rotation 8 2 Motor operation Valve damage due to incorrect set...

Страница 36: ...direction CLOSE Hold down button 3 The LED flashes in red during operation in direction CLOSE 8 2 2 Actuator operation via AUMA Assistant App Functions Alternatively actuator operation is possible usi...

Страница 37: ...istrator AUMA 6 Unauthorised access due to insecure password We recommend changing the password during initial commissioning 8 2 3 Actuator operation from Remote Risk of immediate actuator operation w...

Страница 38: ...or the PZD_22 MODE signal PZD_22 MODE input high level default 24 V DC Remote OPEN CLOSE Control is made via binary OPEN STOP CLOSE commands PZD_22 MODE input low level 0 V or input open REMOTE SETPOI...

Страница 39: ...ection Table 16 Customer profile Description Signal Colour state The actuator is in operation mode REMOTE is ready for operation is not in any end position Ready for opera tion REMOTE Illuminated in w...

Страница 40: ...le Description Signal Colour state The actuator is connected via Bluetooth Bluetooth active Illuminated in blue Refer to Corrective action chapter Failure illuminated in red The actuator is in operati...

Страница 41: ...function Ping default value Position indicator Mechanical position indicator Independent of power supply continuously indicates the valve position indicates whether the actuator is moving running ind...

Страница 42: ...sition parameters to an extended speed reduction curve in the positioner menu or adjust optimally the parameters for the positioner Overrun due to excessive speed Actuator repeatedly corrects the set...

Страница 43: ...Check the parameter PRM_79 Closing rotation For a 1 phase AC motor this can be caused by a defective auxiliary capacitor Contrary to the configured direction of rotation and the active operation comma...

Страница 44: ...upply Part of collective signal 15 The internal 24 V DC supply voltage of the controls for supply of the electronic components is outside the supply voltage limits 24 V DC internal Use AUMA Assistant...

Страница 45: ...imit value for torque warning in direction OPEN exceeded Torque warning OPEN Check parameter PRM_3667 Warning torque CLOSE set again if required Limit value for torque warning in direction CLOSE excee...

Страница 46: ...9 Positioner Check setpoint Collective signal 13 Possible causes Several operation commands e g OPEN and CLOSE simultaneously or OPEN and SET POINT operation simultaneously A setpoint is present and t...

Страница 47: ...tightness If required fasten screws while applying the tightening torques as indicated in chapter Assembly When rarely operated Perform test run Seals Preventive actions to ensure the IP protection de...

Страница 48: ...ade in the actuator and can be read via AUMA Assistant App or the AUMA CDT software in Operational info AUMA recommendation We recommend contacting the AUMA Service for an inspection of the actuator i...

Страница 49: ...terials used i e Electronic scrap Various metals Plastic materials Greases and oils The following generally applies Greases and oils are hazardous to water and must not be released into the environmen...

Страница 50: ...th 8 levels can be selected when placing the order Torque switching Continuous indication for 90 or 120 Via own markings at indication 45 360 Standard Mechanical position indicator Without mechanical...

Страница 51: ...he positioning fieldbus or analogue input or for a sensor signal which can be further transmitted via fieldbus Analogue in put option Via fieldbus interface Status signals fieldbus output signals Free...

Страница 52: ...E input Option Bluetooth class II chip with a range of min 3 m in industrial environments Required accessories AUMA CDT Commissioning and Diagnostic Tool for Windows based PC AUMA Assistant App Commis...

Страница 53: ...erance range Perform comparison operation if required Values outside tolerance initiate a signal which is communicated as described above Actuator and valve Furthermore the actuator monitors and recor...

Страница 54: ...ng load 10 000 operating cycles OPEN CLOSE OPEN An operating cycle is based on an operation from CLOSED to OPEN and back to CLOSED at a respective rotary movement of 90 Open close duty Lifetime 1 8 mi...

Страница 55: ...14 Spare parts 14 1 Part turn actuators PF Q80 PF Q600 55 PF Q80 PF Q600 Spare parts...

Страница 56: ...ball handle 542 0 Sub assembly Ball handle 542 1 Sub assembly Mechanical position indicator1 553 0 Sub assembly Screw plug M40 553 1 Sub assembly Screw plug for end stop 612 0 I O board as option 658...

Страница 57: ...information 54 Fuse 16 H Handwheel 12 I Indication lights 39 Input signals Potential 16 Inspection certificate 10 L LEDs indication lights 39 Lubrication 47 M Mains cable 18 Mains connection 16 Mains...

Страница 58: ...Spare parts 55 Speed 31 Speeds 31 Standards 4 Status signals Potential 16 Storage 11 Supply networks 16 Support 47 Swing angle 9 T Technical data 50 Terminal compartment close 21 Terminal plan 16 Tor...

Страница 59: ...59 AUMA worldwide...

Страница 60: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y008 950 003 en 2 22 For detailed information on AUMA products refer to the Internet www...

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