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Safety and operating instructions

Hydraulic demolition cutter

Valid from serial number

DEQ139285

CC 1700 U

DEQ139285

CC 1700 S

1700 U, 1700 S

Содержание CC 1700 S

Страница 1: ...operating instructions Hydraulic demolition cutter Valid from serial number DEQ139285 CC 1700 U DEQ139285 CC 1700 S 2015 Construction Tools GmbH No 3390 5141 01 2015 11 16 Original instructions CC 170...

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Страница 3: ...6 Labels 17 Applications 17 Guarantee 17 Removing the packaging 18 Scope of delivery 18 TRANSPORT 19 Transport using a crane 20 Transport using a forklift truck 20 Transport using a truck 21 INSTALLAT...

Страница 4: ...Cutting high grade steels 42 MAINTENANCE 43 Maintenance schedule 44 Depressurising the hydraulic system 45 Cleaning 45 Preparations 45 Procedure 45 Lubrication 45 Lubricate bolts 45 Lubricating the fo...

Страница 5: ...cation 54 Automatic closing of cutter jaws 54 Automatic turning of hydraulic demolition cutter 54 REPAIR 55 Sending in the hydraulic attachment for repairs 55 Welding 55 Hard facing the cutter jaws 55...

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Страница 7: ...33 0 About these Safety and Operating Instructions The aim of these Instructions is to familiarise you with the safe and effective operation of the hydraulic attachment You will also find instructions...

Страница 8: ...ols used in illustrations have the following meanings permitted operation prohibited operation 2015 Construction Tools GmbH No 3390 5141 01 2015 11 16 Original instructions 8 CC 1700 U 1700 S INTRODUC...

Страница 9: ...afety and operating instructions if ever you lend rent out or sell the hydraulic attachment All safety regulations listed in this manual comply with the laws and regulations of the European Union Also...

Страница 10: ...these Safety and operating instructions Otherwise the operational safety of the hydraulic attachment is not guaranteed Intended use Only attach the hydraulic demolition cutter to a hydraulic carrier o...

Страница 11: ...ng loads these can swing out and fall This can result in serious injuries or even death Never stand underneath or in the swinging range of suspended loads Only move loads under supervision Only use ap...

Страница 12: ...c oil Immediately clean the floor if you have spilt hydraulic oil Observe all safety and environmental protection provisions when handling hydraulic oil WARNING Skin infections diseases due to oil and...

Страница 13: ...lead cancer and death Wear a suitable breathing mask Handling machines precautions WARNING Narcotics alcohol and drugs Narcotics alcohol and medicinal drugs make their users less alert and affect thei...

Страница 14: ...of all contaminated material in accordance with the applicable environmental regulations 2015 Construction Tools GmbH No 3390 5141 01 2015 11 16 Original instructions 14 CC 1700 U 1700 S SAFETY INSTR...

Страница 15: ...des B Cutter jaw double C Four point bearing D Connection function Turn E Connection A function Open F Adapter plate not supplied with the hydraulic demolition cutter G Connection B function Close H C...

Страница 16: ...d the labels on the hydraulic attachment contain important information about the hydraulic attachment and for personal safety A missing warning can lead to overlooking or misinterpretation of possible...

Страница 17: ...17 mm 530 30 Nm Applications U version universal Type of application Field Light to medium duty building demolition heavy duty industrial demolition heavily reinforced concrete Demolition work Cutting...

Страница 18: ...afety and Operating Instructions Spare parts list EC Declaration of Conformity Accessories as ordered Hoses Special accessories as ordered e g adapter plate with Allen screws and pairs of lock washers...

Страница 19: ...nded hydraulic attachment WARNING Hydraulic attachment falling The lifting eye may fail and cause the hydraulic attachment to fall This may cause serious injury and material damage Check the lifting e...

Страница 20: ...s shown in the following illustration Slowly lift the hydraulic attachment Place the hydraulic attachment on a pallet Transport using a forklift truck WARNING Hydraulic attachment tipping over The hyd...

Страница 21: ...tration in chapter Transport using a forklift truck Place the pallet with the hydraulic attachment on an anti slip mat Secure the hydraulic attachment to the loading area with ropes or chains use any...

Страница 22: ...mperature Check the oil filter An oil filter must be integrated in the return circuit of the hydraulic system The maximum mesh width allowed for the oil filter is 50 microns it must have a magnetic se...

Страница 23: ...ashers included in the delivery to attach the adapter plate or the base plate Place the hydraulic demolition cutter on timber support blocks within the range of the carrier With the data plate facing...

Страница 24: ...stant instruct you until the bores in the adapter plate B and in the stick A are properly aligned Install the stick bolt C and lock it A B C D Lift the hydraulic attachment D A E F B G Extend the buck...

Страница 25: ...ove the blank flange from the connections A and B at the upper part of the hydraulic demolition cutter and keep them in a safe place The connection of function Open is marked with an A the connection...

Страница 26: ...hydraulic hose flailing about may cause serious injuries Depressurise the hydraulic system before disconnecting a hydraulic hose see chapter Depressurising the hydraulic system WARNING Hot parts The...

Страница 27: ...s Suitable for universal use Light to medium duty demolition Heavy duty industrial demolition heavily reinforced concrete Cutting profiled steel general construction steels Subsequent reduction Materi...

Страница 28: ...Secure the carrier such that it cannot move unexpectedly Lock the hydraulic cylinders using the two lock pins A delivered with the bolt cage Lock the lock pins A on both sides with the spring retainin...

Страница 29: ...en screw H Secure the holders by fitting the Allen screws I Push the two holders on the other side of the assembly rack until they contact the cutter jaw double Secure the pin by fitting the Allen scr...

Страница 30: ...ve the main bearing pin O out with a copper mandrel until it stops at the bolt cage N Fix the main bearing pin O with the hexagon head screw M to the bolt cage N 2 M O 1 N The main bearing pin is thus...

Страница 31: ...aces can act like a pair of scissors and cut off or injure parts of your body Never use your hands or fingers to check bores or fitting surfaces The cutter casing is guided by the cutter jaw pair Let...

Страница 32: ...re the cover by fitting the Allen screws K Tighten the Allen screws K with the tightening torque required see chapter Bolt connections Tightening torques K Fit the hexagon head screw M which prevented...

Страница 33: ...empty assembly rack to prevent loss of parts 2 3 3 F 1 F Let the hydraulic demolition cutter hang vertically on the carrier do not place it on the ground Extend the hydraulic cylinders Secure the carr...

Страница 34: ...g retainer pins B from the lock pins A Remove the lock pins A which fix the hydraulic cylinders A B Lubricate the hydraulic demolition cutter see chapter Lubrication Store the disassembled cutter jaw...

Страница 35: ...l damage Always observe great care when moving the carrier Do not use the hydraulic attachment until the carrier is positioned stably WARNING Fragments flying around Fragments of material which come l...

Страница 36: ...to use Check that all hydraulic lines and connections are tight and that the hydraulic demolition cutter works without any problem Prepare the hydraulic demolition cutter so that you can start using i...

Страница 37: ...ion steel pipe Position the hydraulic demolition cutter so that the blades encompass the profiled construction steel or pipe Cutting wide profiled construction steel First cut one half of the profiled...

Страница 38: ...hydraulic demolition cutter using the boom function so that it hangs vertically Close open and turn the hydraulic demolition cutter during the carrier warming up phase NOTICE Damage to hydraulic part...

Страница 39: ...damage Never start demolishing pillars supports and walls from below or the middle Use over the chain WARNING Danger of tipping The carrier can topple over and cause injuries and damage Never work wi...

Страница 40: ...This would seriously damage the hydraulic attachment Turning the hydraulic attachment Never turn the hydraulic attachment during breaking cutting This would seriously damage the hydraulic attachment E...

Страница 41: ...rt loads The hydraulic attachment was not constructed to lift or transport loads This would damage the hydraulic attachment Impacting chopping Do not use the hydraulic attachment to impact or chop to...

Страница 42: ...would seriously damage the hydraulic attachment and may damage the whole hydraulic installation Cutting high grade steels Only cut profiled steel with a tensile strength 370 N mm2 Only cut reinforceme...

Страница 43: ...Depressurise the hydraulic system see chapter Depressurising the hydraulic system Repair any leaks before operating the hydraulic attachment again WARNING Hot parts The hydraulic cylinder hoses pipes...

Страница 44: ...rings at all cutter cylinder lubrication nipples Lubricate main bolt bearing at all cutter jaw lubrication nipples prior to shift Check the bolted connections at the adapter plate and tighten as requi...

Страница 45: ...ssure has been relieved through leakages 8 Measure the pressure with a suitable gage at both measurement connections at the hydraulic attachment 9 If residual pressure is still present wait until the...

Страница 46: ...f the four point bearing Inject 4 to 6 strokes of cutter grease per lubrication nipple A A Checking the hydraulic demolition cutter and adapter plate for cracks Secure the carrier such that it cannot...

Страница 47: ...bolted connections and hose clamps to the torque required see Chapter Bolted connections tightening torques Checking the adapter plate bolts for wear Carry out this visual check whenever the hydrauli...

Страница 48: ...and then returned to its original form using mechanical finishing Checking cutter blades If you turn the cutter blade B the surfaces contacting the blade seat should not have any major unevenness Une...

Страница 49: ...off and cause serious eye injuries Wear safety glasses when hammering out the tips of the tooth Hammer the tip of the tooth B out of the guide C B A D E C Checking tip of tooth guide The guide C of t...

Страница 50: ...orrecting the blade clearance Shims are required to correct the blade clearance These are not included in the hydraulic demolition cutter scope of delivery They must be purchased separately The order...

Страница 51: ...washers E Lever the cutter blade B out of the blade seat using a screw driver or thin chisel Remove the lock rings C using pliers Push shims F between cutter blade B and blade seat Fit the lock rings...

Страница 52: ...gripper 270 10 Nm Allen key 14 mm weekly D Four point bearing 255 30 Nm Allen key 14 mm weekly E Four point bearing 920 30 Nm box wrench 36 mm prior to shift F Tip of tooth 530 30 Nm Allen key 17 mm p...

Страница 53: ...sure Operating pressure too low Hydraulic demolition cutter does not cut By Remedy Cause Workshop Check blades and turn or replace see chapter Turning or changing cutter blades Blades worn or broken W...

Страница 54: ...ng torques Bolted connections are loose flange connections at valve are loose Insufficient lubrication By Remedy Cause Carrier driver Check lubrication and lubricate see chapter Lubrication Intervals...

Страница 55: ...sure Hydraulic lines may spring a leak or burst Hydraulic oil squirting out can lead to serious injury Depressurise the hydraulic system before carrying out repairs to the hydraulic attachment or the...

Страница 56: ...DIN 8555 MSG 1 GZ 60 Dura EA 600 SG Welding filler for hard facing DIN EN ISO 14175 M21 Inert gas S version cutter jaw single Welding regulations 150 180 C Preheating temperature to buffer layer DCMS...

Страница 57: ...ion cutter jaw single 140 60 8 188 1 3 0 75 1 0 B A A 3 layer Dura EA 600 SG B 3 layer Dura EA 600 SG 57 2015 Construction Tools GmbH No 3390 5141 01 2015 11 16 Original instructions REPAIR CC 1700 U...

Страница 58: ...sion cutter jaw double 30 30 140 46 75 191 4 8 A B A 3 layer Dura EA 600 SG B 1 layer Dura EA 600 SG 2015 Construction Tools GmbH No 3390 5141 01 2015 11 16 Original instructions 58 CC 1700 U 1700 S R...

Страница 59: ...30 30 30 14 5 0 25 A B C D A Hard facing CN 13 4 IG B Hard facing CN 13 4 IG C Hard facing CN 13 4 IG D Hard facing CN 13 4 IG 59 2015 Construction Tools GmbH No 3390 5141 01 2015 11 16 Original inst...

Страница 60: ...4 IG D Hard facing CN 13 4 IG Fit the cutter blades see chapter Turning or changing the cutter blades Fit the tips of the tooth see chapter Changing the tip of the tooth Fit the cutter jaws see chapte...

Страница 61: ...molition cutter horizontal on squared timbers or a pallet on a horizontal base Cutter jaws removed WARNING Removed cutter jaws falling The cutter jaw pair is heavy If it topples over where it is store...

Страница 62: ...demolition cutter see chapter Cleaning Dispose of the hydraulic demolition cutter in line with all applicable regulations or consult an authorised and specialised recycling company Hydraulic hoses Dr...

Страница 63: ...in 39 6 66 0 gal min 150 250 l min 39 6 66 0 gal min Open close 35 50 l min 9 3 13 2 gal min 35 50 min 9 3 13 2 gal min Rotation Cycle3 1 6 s 1 6 s Closing 1 7 s 1 7 s Opening Hydraulic connections SA...

Страница 64: ...aulic demolition cutter 3363 0935 41 CC 1700 U 3363 0935 51 CC 1700 S Following harmonised standards were applied EN ISO 12100 Technical Documentation authorised representative Stephan Schr er Constru...

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Страница 68: ...r copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings www atlascopco com 2015 Construction Tools GmbH No 33...

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