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Model B12-69 Wet Oxidant Gas Transmitter

 

O & M Manual 

- 15 - 

 

Rev-G, 7/15 

CALIBRATION 

 
 
  Transmitter  calibration  requires  adjustment  of  both  zero  and  span.    Zero  is  adjusted  when  the 

sensor is exposed to air containing no oxidant gases.  Span is adjusted when a gas stream containing a 
known concentration of oxidant gas is passed through the low volume flowcell. 

 
 

ZERO ADJUSTMENT 

 
  As previously mentioned, adjusting the transmitter zero requires that the sensor be exposed to 

oxidant gas free air.  The simplest approach is to simply expose the sensor to ambient air that is free of 
gases to which the sensor will respond.  Threading the low volume flowcell onto the sensor will isolate the 
sensor from surrounding air for zeroing purposes. 

 
If the area in which the sensor is operating is known to be gas free, then the transmitter can be 

zeroed without further equipment.  If not, use of “zero air” from a gas cylinder is recommended.  Zero air 
is available as part of all ATI calibration kits, or may be obtained from any specialty gas supplier.  When 
zero air is to be used,  a low  volume flowcell (part no. 00-0422) must be used.  The low volume flowcell 
provides a confined space around the sensor into which the zero air can flow.  The flowcells provide tube 
fittings at the bottom to connect air tubing as shown in Figure 2. 

 
To zero the transmitter, remove the cover and connect a DVM to the test points shown in Figure 

6. Observe the DVM value to be sure that it is no longer declining, and that it is stable ± 4 mv.  Use the 
zero potentiometer (Figure 6) to adjust the test point voltage to 0.040 VDC (40 mv.). If the transmitter is 
supplied with the LCD option, no DVM is required. 

 

SPAN ADJUSTMENT 

 
  Once  the  zero  has  been  set,  slide  the  low  volume  flowcell  onto  the  sensor  (if  it  is  not  already 

there from zeroing).  Attach a source of gas with a know chlorine gas concentration and adjust the sample 
flowrate  to  500  cc/min.  A  typical  chlorine  gas  source  is  the  electrochemical  chlorine  generator 
manufactured by Advanced Calibration Designs in Tucson, AZ.  Allow sample to flow for 10 minutes.  

 
  Observe  the  DVM  value.    The  reading  should  be  relatively  stable  ±4  mv.    Adjust  the  span 

potentiometer  (Figure  6)  until  the  proper  test  point  voltage  is  obtained.    The  proper  voltage  to  set  when 
adjusting  transmitter  span  will  vary  depending  on  the  range  of  the  transmitter.    The  following  formula  is 
used to calculate the proper span voltage for any transmitter. 

 

V = 0.040 V + [0.160  X  (Measured Concentration ÷  Transmitter Range)]

 

 
  As  an  example,  suppose  you  are  calibrating  a  transmitter  with  a  range  of  0-10  PPM,  and  the 

chlorine gas standard used for calibration has a value of 5 PPM.  The above formula would then become: 

 

V = 0.040 V + [0.160  X  (5 ÷ 10)] = 0.120 V. 

 
Therefore,  adjusting  the  transmitter  to  a  reading  of  120  mv.  at  the  test  point  would  properly 

calibrate the transmitter.   
 

NOTE:

  The  response  of  a  wet  gas  sensor  is  1:1  for  chlorine,  bromine,  or  iodine.    The  chlorine  dioxide 

response is approximately 0.7:1, meaning that the gas standard value in the above equation must 
be multiplied by 1.4 to arrive at the correct calibration value. 

 

 

Содержание B12-69

Страница 1: ...Technology Inc ATI UK Limited 6 Iron Bridge Drive Unit 1 2 Gatehead Business Park Collegeville PA 19426 Delph New Road Delph Phone 800 959 0299 Saddleworth OL3 5DE 610 917 0991 Phone 44 0 1457 873 318...

Страница 2: ...4 SPECIFICATIONS 6 INSTALLATION 7 MECHANICAL MOUNTING 7 ELECTRICAL CONNECTION 9 WET OXIDXANT GAS SENSOR ASSEMBLY 11 OPERATION 13 TRANSMITTER TEST POINTS 13 DIGITAL DISPLAY OPTION 14 CALIBRATION 15 ZE...

Страница 3: ...ATI 0223 5 FIGURE 3 NEMA 4X TRANSMITTER ENCLOSURE DIMENSIONS ATI 0198 7 FIGURE 4 EXPOLSION PROOF TRANSMITTER ENCLOSURE DIMENSIONS ATI 0226 8 FIGURE 5 WET OXIDANT GAS SENSOR DIMENSIONS ATI 0276 8 FIGU...

Страница 4: ...als in the transmitter through the Pg 11 cable gland located in one of the enclosure knockouts One cable gland and one conduit hub is supplied for customer installation An optional LCD provides local...

Страница 5: ...15 Figure 2 shows a typical flow through B12 69 gas monitoring system The sensor is shown with the low volume flowcell in place If used in insertion applications the low volume flowcell must be remov...

Страница 6: ...ability 1 of span Electronic Linearity 0 5 of span Output Loop powered 4 20 mA 675 ohms maximum at 24 VDC Power 12 28 VDC Display None Optional LCD available Enclosure NEMA 4X polystyrene Explosion pr...

Страница 7: ...t is to be used for wiring the transmitter the transmitter can be supported directly from the conduit system without the use of mounting screws The transmitter weighs only 4 ounces so normal conduit s...

Страница 8: ...is used to mount to the vent The sensor should be installed perpendicular to the air flow and should be inserted far enough into the vent so that the sensor tip is at least into the stack The 1 adapt...

Страница 9: ...r the sensor wire and a conduit hub for output loop connection The sensor connects to terminal block TB2 on the transmitter circuit board as shown in Figure 6 The output loop wiring is connected to TB...

Страница 10: ...Model B12 69 Wet Oxidant Gas Transmitter O M Manual 10 Rev G 7 15 Figure 7 Electrical Connections ATI 0182...

Страница 11: ...the side of the sensing element 2 Remove the front nut from the bottom of the chamber and discard the protective membrane O rings are contained in grooves on both the bottom and top of the chamber Be...

Страница 12: ...g at the top of the chamber is compressed Once again do not use tools to tighten 7 Shake excess electrolyte from the vent hole on the side of the sensor and replace the fill screw and o ring The sensi...

Страница 13: ...l and the system must be allowed to stabilize for at least a few hours before making any adjustments The sensor must be connected to the transmitter and the transmitter must be powered for the sensor...

Страница 14: ...n is not available on explosion proof transmitters The LCD indicates gas concentration directly in PPM or depending on the range It is directly in the 4 20 mA output circuit so that it is a very accur...

Страница 15: ...at it is no longer declining and that it is stable 4 mv Use the zero potentiometer Figure 6 to adjust the test point voltage to 0 040 VDC 40 mv If the transmitter is supplied with the LCD option no DV...

Страница 16: ...e the response at the transmitter without display it is necessary to connect a DVM to the test points indicated in Figure 6 If the transmitter is supplied with the LCD option no DVM is required Place...

Страница 17: ...wet oxidant gas sensor uses a microporous membrane that can lose sensitivity with the accumulation of solids or precipitates in the membrane As a preventive measure sensors should be rebuilt with new...

Страница 18: ...ing screws pkg of 4 for Explosion proof enclosure 44 0017 Pg 16 to NPT conduit hub with nut 44 0018 Seal ring required for NEMA 4X rating on conduit hubs 00 0077 Wet oxidant acid gas sensor 02 0016 Se...

Страница 19: ...improper storage or extended exposure to excessive gas concentrations Should inspection indicate that sensors have failed due to any of the above the warranty shall not apply The Manufacturer assumes...

Страница 20: ...DUCTS NH3 Ammonia CO Carbon Monoxide H2 Hydrogen NO Nitric Oxide O2 Oxygen CO Cl2 Phosgene Br2 Bromine Cl2 Chlorine ClO2 Chlorine Dioxide F2 Fluorine I2 Iodine HX Acid Gases C2H4O Ethylene Oxide C2H6O...

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