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Disassembly procedure

2 - 1

Disassembly Procedure

Please follow the information provided in this section to perform the complete
disassembly procedure of the notebook. Be sure to use proper tools described
before.

S96S

Series Notebook consists of various modules. This chapter describes the procedures for the

complete notebook disassembly. In addition, in between procedures, the detailed disassembly
procedure of individual modules will be provided for your service needs.

The disassembly procedure consists of the following steps:

•

Battery Module

•

HDD Module

•

Memory Module

•

WLAN Module

•

CPU Module

•

Optical Drive Module

•

Keyboard Module

•

Top Case Module

•

Motherboard Module

•

Bottom case Module

•

LCD Module

Chapter

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Содержание S96S Series

Страница 1: ...S Series we have provided the below information for technicians from distributors and resellers to perform the complete notebook disassembly and assembly But before performing the procedures please be sure to read through the overview in this chapter for component overview cautions and tools to avoid any unwarranted damages to the notebook s hardware The following chapter includes S96S Overview Co...

Страница 2: ...s section an overview for the S96S along with its components will be presented S96S Overview The illustrations below show the notebook s overview from front view right side view left side view and rear side view Most of the parts will be discussed in this manual O V E R V I E W LCD panel LCD Bezel Instant Key Keyboard Touch Pad Power switch LED Indicators Camera MIC ...

Страница 3: ...w 1 3 Express Card VGA Port Optical Drive Reader DC power input USB 2 0 4 in 1 card reader IEEE 1394 TV OUT Port Audio jacks Air vents USB 2 0 LAN Port Kensington lock port Modem Port Battery Module Port bar connector ...

Страница 4: ...ebook comes with 15 4 TFT LCD Panel LCD Bracket The illustration below shows the LCD Bracket Inverter Board The illustration below shows the inverter board which is hidden underneath the lower edge of the LCD front bezel LCD Hinge The illustration below shows the LCD Hinges L C D C O M P O N E N T S L C D H I N G E L C D B R A C K E T S I N V E R T E R B O A R D M O D U L E ...

Страница 5: ...cover Keyboard The illustration below shows the keyboard plate It can be exchanged with keyboard plates with different language layouts such as U S German Japanese British France and others Top Case Module The illustration below shows the top case of the notebook L C D C A S E K E Y B O A R D T O P C A S E ...

Страница 6: ...Pack The illustration below shows the battery pack of the notebook It s located at bottom of the notebook Optical Drive The illustration below shows the Optical Drive HDD Bracket The illustration below shows the HDD Bracket B A T T E R Y T O U C H P A D H D D B R A C K E T O P T I C A L D R I V E ...

Страница 7: ... HDD with 9 5mm height Micro FCPGA CPU Module The illustration below shows the Intel Micro FCPGA CPU Module top and bottom views CPU Thermal Module The illustration below shows the thermal module for the CPU It s located on the top of CPU C P U T H E R M A L M O D U L E C P U H D D D R I V E ...

Страница 8: ...door Memory Module The illustration below shows the industry standard 200pin SO DIMM DDR SDRAM module for the notebook Motherboard Module The illustration below shows the motherboard module of the notebook M E M O R Y M O T H E R B O A R D M O D U L E C P U D O O R ...

Страница 9: ...e illustration below shows the indicator cover Wireless LAN Module The illustration below shows the Wireless LAN Module of the notebook It contains Wireless LAN Card Bluetooth Module The illustration below shows the Bluetooth Module of the notebook B O T T O M C A S E K B C O V E R M O D U L E W I R E L E S S L A N M O D U L E B L U E T O O T H M O D U L E ...

Страница 10: ...recautions Before you perform any service and or repair on the notebook please follow the steps below first 1 Be sure that the notebook is powered down 2 Disconnect the AC plug from the notebook 3 Turn the notebook over Unlock and hold the latches and remove the battery 3 Remove all rings watches and any other metal objects from your hands 4 Always wear a ground strap on your hand to protect the n...

Страница 11: ...iver to lock unlock the flexible cable connector locks Tweezers Use a pair of tweezers to remove insert flexible cables Insertion and extraction tool for FPC connector Use insertion and extraction tool for FPC connector to handle locking and unlocking of FPC connectors Vacuum Handling Tool F L A T H E A D S C R E W D R I V E R C R O S S S C R E W D R I V E R T O O L S I N S E R T I O N A N D E X T...

Страница 12: ...us modules This chapter describes the procedures for the complete notebook disassembly In addition in between procedures the detailed disassembly procedure of individual modules will be provided for your service needs The disassembly procedure consists of the following steps Battery Module HDD Module Memory Module WLAN Module CPU Module Optical Drive Module Keyboard Module Top Case Module Motherbo...

Страница 13: ...k over Unlock and hold the latch and remove the battery HDD Module The illustrations below show how to remove the HDD module from the notebook Removing HDD Module 1 Remove 2 screws and take the HDD out 2 Remove 4 screws to separate HDD from HDD housing B A T T E R Y H D D M O D U L E H D D M O D U L E R E M O V A L 1 3 2 ...

Страница 14: ...s and pop the module up to the 45 angles and then pulling out the module at that angle WLAN Module The illustrations below show how to remove the WLAN module from the notebook Remove WLAN module 1 Remove the 3 Antenna cables from Wireless LAN Module and remove 1 piece of tape fixing the antennas M E M O R Y M O D U L E M E M O R Y R E M O V A L W L A N M O D U L E W L A N M O D U L E R E M O V A L...

Страница 15: ... Module The illustrations below show how to remove the CPU module from the notebook Removing CPU 1 Remove 7 screws from 1 to 7 remove 1 piece of tape on Fan cable and disconnect it then take away the thermal module C P U M O D U L E R E M O V A L C P U R E M O V A L 2 1 3 4 5 6 7 ...

Страница 16: ...ble screw here 180 degrees counter clockwise to loosen the CPU 3 Squeeze the vacuum handling pump and use it to lift the CPU away Optical Drive Module 1 Move 2 screws here and then pull the ODD module out slowly O P T I C A L D R I V E R E M O V A L ...

Страница 17: ...ow to remove the keyboard Removing Keyboard and indicator Cover 1 Remove 3 screws here and then turn over the notebook 2 Unlock 9 indicator cover latches to set free the indicator cover 3 Take away indicator cover away K E Y B O A R D I N D I C A T O R C O V E R R E M O V A L ...

Страница 18: ... Module The illustrations below show how to disassemble and remove the top case module of the notebook The module contains the top case itself Removing top Case Module 1 Remove 6 screws here and then disconnect the Coaxial cable LCD cable as well as the CMR cable then remove the cable from cable guide T O P C A S E M O D U L E T O P C A S E M O D U L E ...

Страница 19: ... 8 2 Remove the antennas out of the top case through the channel showed as well as the cable guide 3 Turn over the notebook and then remove 2 screws here 4 Separate the LCD module from the Top Case module Top case Bottom case ...

Страница 20: ...re 2 9 Removing bottom Case Module 1 Turn over the NB and remove 18 screws on the bottom case 2 Disconnect the Touchpad FPC and Speaker cable 3 Separate the Top case from the bottom case B O T T O M C A S E R E M O V A L ...

Страница 21: ...procedure 2 10 Removing top Case Module 1 Disconnect the touch pad FPC and then take away the touch pad FPC 2 Remove 4 screws and take away the touchpad bracket 3 Take away the touchpad T O P C A S E R E M O V A L ...

Страница 22: ...aker module Motherboard The illustrations below show how to disassemble and remove the Motherboard Removing Motherboard 1 Remove 1 screw here and then disconnect the Bluetooth cable from the mother board module M O T H E R B O A R D M O T H E R B O A R D R E M O V A L ...

Страница 23: ...assembly procedure 2 12 2 Separate the Motherboard from the bottom case 3 Remove 1 screw on the IO bracket 4 Remove 2 screws for CRT on the right side by a spacer screwdriver then take away the IO bracket ...

Страница 24: ... the modem board Bottom Case Module The illustrations below show how to remove and disassemble the Bottom case module The module contains Bluetooth board speaker cable Disassembling Bottom case Module 1 Remove Bluetooth module from bottom case B O T T O M C A S E M O D U L E B O T T O M C A S E D I S A S S E M B L Y ...

Страница 25: ... LCD module The module contains LCD panel Inverter board LCD bezel LCD back cover Disassembling LCD Module 1 Remove 8 rubber pads and 8 screws from LCD module 2 Prying the inside edges of the LCD bezel and then separates it from LCD back cover L C D M O D U L E L C D M O D U L E D I S A S S E M B L Y ...

Страница 26: ...Disassembly procedure 2 15 3 Disconnect the LCD cable and inverter cable 4 Remove 10 screws and take away the LCD panel 5 Remove 4 screws on the right LCD bracket to disassemble the LCD bracket ...

Страница 27: ...edure 2 16 6 Remove 4 screws on the left LCD bracket to disassemble the other LCD bracket 7 Remove 2 pieces of tapes and disconnect the coaxial cable then take it away 8 Remove 2 screw and then take inverter board away ...

Страница 28: ...Disassembly procedure 2 17 9 Remove both hinges and take them away 10 Remove 2 screws and take the LCD upper bracket away 11 Remove 5 pieces of tape here Black antenna White antenna Grey antenna ...

Страница 29: ...rocedure 2 18 12 Remove 2 screws securing the white antenna and then remove it 13 Remove the grey antenna from LCD back cover 14 Remove 2 screws securing the black antenna and then remove it from the LCD back cover ...

Страница 30: ...Disassembly procedure 2 19 15 Disconnect CMR cable from CMR board 16 Open the foil covering each microphone 17 Remove the cable set from the LCD back cover ...

Страница 31: ...Disassembly procedure 2 20 18 Remove the camera board from LCD back cover ...

Страница 32: ...his chapter to assemble the notebook back together This chapter describes the procedures of the complete notebook assembly In addition in between procedures the detailed assembly procedure of individual modules will be provided for your service needs The assembly procedure consists of the following steps LCD Module Bottom case Module Motherboard Module Top Case Module Keyboard Module Optical Drive...

Страница 33: ...nstall the LCD module of the notebook 1 Install the camera board on LCD back cover 2 Connect the CMR cable with CMR board and then install the microphones to the slots and cover the foil And place the cable properly on LCD back cover L C D M O D U L E A S S E M B L Y L C D M O D U L E ...

Страница 34: ...Assembly procedure 3 3 2 Install the black antenna and then secure 2 screws on it 3 Install the grey antenna on the LCD back cover 4 Install the white antenna and then secure 2 screws on it ...

Страница 35: ...re 3 4 5 Arrange the antennas properly and then fix 5 pieces of tape here 6 Install the LCD upper bracket and then secure 2 screws on it 7 Install both hinges on LCD back cover Black antenna White antenna Grey antenna ...

Страница 36: ...tall the inverter board on LCD back cover and then secure 2 screws to secure it Assembly LCD Module 1 Connect the coaxial cable and paste 2 pieces of tapes to secure it 2 Install the left LCD bracket and secure 4 screws to fix it ...

Страница 37: ...Assembly procedure 3 6 3 Install the right LCD bracket and secure 4 screws to fix it 4 Install the LCD panel and secure 10 screws to secure it 5 Connect the LCD cable and inverter cable ...

Страница 38: ...Assembly procedure 3 7 6 Combine the LCD bezel and LCD Cover properly and press on all four edges until them snap into position 7 Secure 8 screws on LCD front bezel then paste 7 rubber pads above ...

Страница 39: ...ble Assembling Bottom case Module 1 Install the Bluetooth module on the bottom case Motherboard The illustrations below show how to assemble and install the motherboard of the notebook 1 Install the modem board and secure 2 screws B O T T O M C A S E M O D U L E B O T T O M C A S E A S S E M B L Y M O T H E R B O A R D M O T H E R B O A R D A S S E M B L Y ...

Страница 40: ...embly procedure 3 9 2 Connect the modem cable and paste 5 pieces of tape to fix the cable 3 Secure 2 screws for CRT on the right side by a spacer screwdriver 4 Secure 1 screw on the IO bracket to secure it ...

Страница 41: ...Assembly procedure 3 10 5 Combine the Motherboard and the bottom case 6 Secure 1 screw here and then connect the Bluetooth cables in the motherboard ...

Страница 42: ...e and install the top case module of the notebook 1 Install the speaker module on the Top case Module and then secure 4 screws 2 Install the touchpad on the top case 3 Install the touchpad bracket and secure 4 screws to secure it T O P C A S E M O D U L E T O P C A S E A S S E M B L Y ...

Страница 43: ...Assembly procedure 3 12 4 Connect the touch pad FPC 5 Combine the bottom case with the top case 6 Connect the Touchpad FPC and Speaker cable from the top case ...

Страница 44: ...r the NB and secure18 screws on the bottom case 2 Combine the Top case module and LCD module 3 Arrange the 3 wireless antennas to the cable guide and then insert them into the bottom case through the top case B O T T O M C A S E A S S E M B L Y Top case Bottom case ...

Страница 45: ... secure 2 screws in yellow circle to fix the cable 5 Turn over the notebook and then secure 2 screws here Assembling Keyboard The illustrations below show how to assemble and install the Keyboard of the notebook 1 Connect the keyboard FPC cable and place the keyboard on the top case K E Y B O A R D A S S E M B L Y K E Y B O A R D ...

Страница 46: ...ok and then secure 3 screws here Optical Drive Module The illustrations below show how to assemble and install the optical drive Module of the notebook 1 Insert the optical drive module to its compartment and secure 2 screws to fix it O P T I C A L D R I V E M O D U L E I N S T A L L A T I O N ...

Страница 47: ...the heat sink plate of the notebook 1 Use the CPU vacuum to suck up the CPU 2 Install the CPU and use a single slotted screwdriver to fix it 3 Install the CPU heat sink module gently and secure 4 screws M2 4L K upon the CPU module then connect the fan cable C P U I N S T A L L M2 4L 2 4 3 1 7 5 6 ...

Страница 48: ...how to install the VGA Board module 1 Insert the WLAN module and secure 2 screws to fix it 2 Connect the 3 antenna cables black cable should be connected on main white on the Aux and the grey on the rest one and then fix 1 W L A N M O D U L E W L A N M O D U L E I N S T A L L ...

Страница 49: ...s below show how to install the external Memory Module of the notebook 1 Insert memory at the same 45 angles and press down until it clicks into the latches 2 Put the CPU Module cover on then secure 3 screws to fix it M E M O R Y M O D U L E I N S T A L L ...

Страница 50: ...book 1 Install HDD bracket and secure 4 screws to fix HDD and HDD housing 2 Install the new HDD and secure 2 screws to fix it Battery Module The illustrations below show how to install battery module of the notebook 1 Put the battery module into its compartment B A T T E R Y M O D U L E H D D M O D U L E I N S T A L L ...

Страница 51: ...o chapters 2 and 3 of this manual for repeated and reused disassembly and assembly procedures such as keyboard heat sink replacement which is used by several different procedures in this chapter Be sure to follow the safety instructions described in Chapter 1 to safeguard the notebook against any potential damages For any other components which you need to replace not covered in this chapter pleas...

Страница 52: ...cro FCPGA CPUs up to 2 4 GHz Upgrading CPU Remove battery module 1 Turn the notebook over Unlock and hold the latch and remove the battery Replacement CPU 1 Remove3screws and take the CPU door away Remove Thermal module 1 Remove 7 screws from 1 to 7 remove 1 piece of tape on the Fan cable disconnect the FAN cable then take away the thermal module C P U 2 1 3 4 5 6 7 ...

Страница 53: ...ement 4 3 2 Turn the non removable screw here 180 degrees counter clockwise to loosen the CPU 3 Squeeze the vacuum handling pump and use it to lift the CPU away Installing CPU 1 Use the CPU vacuum to suck up the CPU ...

Страница 54: ...de replacement 4 4 2 Install the CPU and use a single slotted screwdriver to lock it 3 Install the CPU heat sink module gently and secure 7 screws upon the CPU module then connect the fan cable 2 4 3 1 7 5 6 ...

Страница 55: ...r on then secure 3 screws to fix it Install battery module 1 Put the battery module into its compartment Memory Upgrade Upgrading Memory Module Remove battery module 1 Turn the notebook over Unlock and hold the latch and remove the battery M E M O R Y ...

Страница 56: ...Remove 3 screws and take the CPU door away 2 Pull two latches and pop the module up to the 45 angles and then pull out the module at that angle Installing Memory Module 1 Insert memory at the same 45 angles and press down until it clicks into the latches ...

Страница 57: ...PU Module cover on then secure 3 screws to fix it Install battery module 1 Put the battery module into its compartment HDD Module Replacement Replacement HDD Module Remove original HDD module 1 Remove 2 screws and take the HDD out H D D ...

Страница 58: ...replacement 4 8 2 Remove 4 screws to separate HDD from HDD housing Install new HDD module 1 Install HDD bracket and secure 4 screws to fix HDD and HDD housing 2 Install the new HDD and secure 2 screws to fix it ...

Страница 59: ...e 1 Put the battery module into its compartment ODD Module Replacement Replacing ODD Remove battery module 1 Turn the notebook over Unlock and hold the latch and remove the battery Replacement ODD 1 Remove 3 screws and take the CPU door away O D D ...

Страница 60: ...cement 4 10 2 Remove 2 screws and Push the module out Install New ODD module 1 Insert the optical drive module to its compartment and secure the 2 screws 2 Put the CPU cover on and secure 3 screws M2 4L K to fix it ...

Страница 61: ...Replacement This slot usually has Wireless LAN module when leaving the factory this slot is for optional system upgrade Replacing WLAN module Remove battery module 1 Turn the notebook over Unlock and hold the latch and remove the battery Replacement WLAN 1 Remove 3 screws and take the CPU door away W L A N ...

Страница 62: ...de replacement 4 12 2 Remove 3 Antenna cables from Wireless LAN Module 2 Remove 2 screws then take the WLAN module away Installing Wireless LAN Module 1 Insert the WLABN module and secure 2 screws to fix it ...

Страница 63: ...3 2 Connect the 3 antenna cables black cable should be connected on main white on Aux grey on the lest 3 Put the CPU cover on and secure 3 screws to fix it Install battery module 1 Put the battery module into its compartment ...

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