Astra H-25E Скачать руководство пользователя страница 17

17

INSTALLATION AND OPERATION MANUAL

the appropriate button must be pressed: “+” for increasing and “-” for decreasing the temperature. After several seconds after 
the last press of a button, the setpoint temperature is saved and the indicator returns to showing the measured temperature 

of the boiler water.

When it indicates the setpoint temperature, a dot 

lights up beside the readout. When the indicator 
indicates the real measured temperature, the dot does 
not appear. The regulator allows adjustment of the 
temperature within the range of 65-85°C.

Lamp 3 “Firing on” indicates the active status of 

the boiler. This lamp lights up when the ventilator is 
switched on using the button 3 (Fig. 9) on the front 
control panel and regulation of the ventilator speed 
starts. The ventilator can be in operation mode only 
when the signal lamp 3 (Fig. 11) lights.

Lamp 4 lights up when the boiler turns to the mode 

“Firing off”. This boiler operation mode is established if 
the following condition occurs:
• if during operation the temperature of flue gases 
drops bellow 75°C and does not rise for some time.

Lamp 5 “Pump on” lights up when the regulator 

switches on the circulation pump of the system. In accordance with the manufacturer’s settings, this occurs when the boiler 
water temperature exceeds 60°C. As the boiler cools down and the water temperature drops below 58°C, the regulator 
switches off the circulation pump and lamp 5 switches off. Service programming mode can be used to adjust other limit 
temperatures for switching the circulation pump on (in the range of 60-75°C) and off (in the range of 58-73°C). To carry out 
such adjustment, a servicing company should be contacted.

Lamp 6 “Ventilator on” lights up when the boiler ventilator is operating. The more frequently it blinks, the higher the 

rotational speed of the ventilator is, since its blinking frequency corresponds to the impulse frequency of the power supply to 
the ventilator. If this lamp is lighting constantly, it means that the ventilator is operating at 100% of its capacity.

Lamp 7 signals that the programming output channel is switched on. Button 8 is used for service programming and can 

only be used by the specialists of the service company. We do not recommend the user to modify the programming modes.

The boiler regulator is connected to the boiler circuit in accordance with the scheme shown in Fig. 12. The power supply L2, 

stemming from the front control panel and transferred to the regulator, is switched on when switches 2 and 3 (Fig. 9) are in 
the position ON and the emergency thermostat has not tripped. The impulse commutator regulating the ventilator connects 
periodically L2 to L3. When the boiler switches to status “Firing off”, L3 does not supply power to the ventilator and lamp 4 
(Fig. 11) lights up. To return to the mode “Firing on”, the power supply L2 should be interrupted by switching off the ventilator 
switch 3 (Fig. 9) or the power supply of the boiler (on/off button 2, Fig. 9), and later turning them on. The pump control relay 
connects L4 to L1. The programmable channel relay connects P to L1.

The power of the operating ventilator ranges between 20÷100 VA. The maximum allowed power of the circulation pump 

connected to the regulator is 250 VA. The maximum allowed power of the programmable channel is 250 VA.

• PRePaRaTIon foR fIRInG

Before kindling the boiler, check the position of the ceramic chopper 2 in the lower combustion chamber: the edge of the 

KR-4.3D

X-2

X-3

X-1

U

L1

N

L2

L3

L4

P

L1, N- reguliatoriaus maitinimas;

L2     - ventiliatoriaus maitinimas;

L3     - įtampa į  ventiliatorių;

L4     - įtampa į siurblį;

P       - įtampa į programuojamą išėjimą;

U      - vandens temperatūros jutiklis;

U      - dūmų temperatūros jutiklis.

12 pav. Reguliatoriaus prijungimo schema

U

1

2

1

2

Rear panel of the regulator

fig. 12 Regulator connection diagram

L1, N – power supply to the regulator; L2- power supply from front control 
panel to the ventilator; L3 – voltage to the ventilator; L4 – voltage to the 
pump; P – voltage to the programmable channel; U

1

- water temperature 

sensor; U

2

- flue gas temperature sensor.

Содержание H-25E

Страница 1: ...32 E Astra H 45 E ASTRA MACHINERY PLANT AB ANNO 1929 CONTACT INFORMATION OFTHE FACTORY MACHINERY PLANT ASTRA AB ULONŲ G 33 LT 62161 ALYTUS LITHUANIA TEL 370 315 75449 E MAIL INFO ASTRA LT WWW ASTRA GAS LT INSTALLATION AND OPERATION MANUAL ...

Страница 2: ...ture of Water Returning to the Boiler 12 Heating Output Water Temperature and Water Flow Relationship 12 Installation of the Boiler Room 13 Requirements for the Chimney 13 6 FUEL 14 7 OPERATION 15 Front Control Panel 15 Rear Control Panel 16 Electronic Boiler Regulator KR 4 3D 16 Preparation for Firing 17 Kindling Procedure of the Boiler 18 Fire Bed and Tips for Effective Boiler Stoking 18 Regulat...

Страница 3: ...ted soot and resin from the boiler flues as instructed in this manual 1 7 The room where the boiler is installed should have fire extinguishing tools fire extinguishers sand box shovel and other tools 1 8 Do not place flammable materials on or near the boiler 1 9 Connect the boiler to the electric system only via a three pole plug plugged into an adequate three pole socket with earthing Protect co...

Страница 4: ...ingtotheflue 13 Returnwaterpipe 14 Damperoftheupperopeningtotheflue 15 Primary airinletopenings 16 Waterdrainnippel 17 Flowwaterpipe 18 Sensorsleeveofthesafetytemperaturelimiter95 Cvalve 19 Sensorsoftheelectronic controllerandsafetyventilatorshutdown95 Cthermostat 20 Rooftopcover 21 Pipesofthecoolingserpentineconnection 22 Combustionchambers 23 Uppercombustionchamberopeningtotheflue 24 Ceramicburn...

Страница 5: ... Testing pressure of the boiler bar 3 0 3 0 4 0 Max allowable water temperature in the boiler C 108 108 108 Max allowable operating water temperature in the boiler C 95 95 95 Electric characteristics voltage V frequency Hz 220 50 220 50 220 50 average power used W 40 50 50 Level of electric protection of the boiler IP30 IP30 IP30 Dimensions height mm 1230 1230 1230 width mm 615 615 615 depth mm 76...

Страница 6: ...on is found and after slightly loosening the poker yet without removing it from the hole the plate is allowed to descent ontotheoppositesideoftheheatexchangerduetotheforce ofgravityuntilittouchesthewalloftheheatexchangerwith Ceramic element Boiler type H 25E H 32E H 45E 1 Burner G 18 00 003 1 K 30 00 007 1 ŠK 50 07 001 1 2 Chopper G 18 00 002 1 ŠK 50 00 010 1 1 3 Segments G 18 00 004 4 4 4 Fig 3 T...

Страница 7: ... the boiler and reduce the temperature of the smoke in the chimney it is sufficient to remove the ashes 1 2 times per week 4 TRANSPORTATION STORAGE UNPACKING Theheatingboileristobetransportedandpackagedinaccordancewiththedocumentationofthemanufacturer protected from precipitation and dust It can be transported only in vertical position fastened to avoid sliding and falling If the boiler istranspor...

Страница 8: ...oilerexceeds95 C thevalveautomaticallyopenstheflowof coldwaterfromthepublicwatersupplynetworkthroughthecooling serpentine whereitabsorbstheexcessiveheatenergyandflowsout intothesewage Thesensorofthevalvewiththeexternalthread isscrewedontothesocketontherearwalloftheboiler Technical data of the thermostatic safety valve are the following Opening temperature 95 C Maximum operating temperature 110 C O...

Страница 9: ...static Switch Membrane Expansion Vessel Thermostatic Mixing Valve Domestic Water Preparation From Water Supply Hot Water Air Outlet Other Notations Automatic Water Addition Valve Accumulation Tank Thermometer 3 Way Servo Drive Mixing Valve Return Overflow Valve Filter Heating System Supply Heating System Return Automatic Air Outlet Return Valve Valve Pressure Relief Valve Pump Thermometer Manomete...

Страница 10: ... possible at a location easy to reach by hand pressure relief valves and control devices must conform to the following technical characteristics Instrument Technical characteristics Type of boiler Pressure relief valve Connectiondiam doesnotexceed set openingpressure2bar AstraH 25E AstraH 32E Pressure relief valve Connectiondiam doesnotexceed setopeningpressure2 5bar Astra H 45E Thermometer manome...

Страница 11: ...tatas F saugiklis M ventiliatorius šildymo sistemos cirkuliacinis siurblys KR elektroninis valdiklis U vandens temperatūros jutikliai U U F X3 U 1 2 3 1 2 Fig 6 Circuit diagram of the boiler S1 power supply switch S2 ventilator switch SK emergency ventilator shutdown 95 C thermostat F fuse M ventilator circulation pump of the heating system KR electronic controller U1 2 water temperature sensors U...

Страница 12: ...the dampers should be implemented by professional boiler installers Controlling the Temperature of Water Returning to the Boiler It is absolutely necessary to maintain the temperature of the water returning from the heating system to the boiler at a constant level no less than 65 C as this will prolong the lifetime of the boiler and will make the combustion process more effective This is because w...

Страница 13: ...ea of the opening should be at least 0 001 m2 kW Placetheboilerasclosetotheflueaspossibleonahardconcretelevelledbasement Leaveatleast600mmgapbetweenthe backsidecasingoftheboilerandtheroomwallforboilerservicingandcleaning Thesmallestdistancebetweenalateralcasing oftheboilerandabuildingstructureis400mm Ifthebuildingstructureismadeofflammablematerials thisdistanceshouldbe doubled Afreelyapproachables...

Страница 14: ...degrees Draught of the chimney can also be negatively affected by variousobstructionsnearthebuilding trees hills otherbuildings Fig 8presentstherecommendedminimalanglesbetweenthe chimney nearbyobjectsandthehorizon Angleslargerthanthoseindicatedwillcausereductionofdraughtofthechimney The connection of other devices to the chimney to which the boiler is connected is prohibited The chimney should be ...

Страница 15: ...itwoodshouldbestackedwithsufficientgapsbetweenthemsothatthefreely circulatingaircanblowaway the moisture evaporated from the pieces of firewood thereshouldbesufficientspaceabovetheheapoffirewoodbelowtheroofandsufficientventilationtoremovethemoist air itisnotadvisabletostorefreshly cutfirewoodinabasementsincethefirewoodneedssunandfreeairmovementtodry Dry wood can be stored in the basement where suf...

Страница 16: ...rentinthemainsexceeds2A Ifthe fuseisdamaged theboilerwillnotswitchonanditsindicatorlampswillnotlight Inthiscase removeandreplacethefuse The rear control panel of the boiler is grounded Electronic Boiler Regulator KR 4 3D The electronic boiler regulator KR 4 3D is designed for controlling a solid fuel boiler It controls the ventilator in accordance with the PID regulation law and the circulation pu...

Страница 17: ...r If this lamp is lighting constantly it means that the ventilator is operating at 100 of its capacity Lamp 7 signals that the programming output channel is switched on Button 8 is used for service programming and can only be used by the specialists of the service company We do not recommend the user to modify the programming modes Theboilerregulatorisconnectedtotheboilercircuitinaccordancewiththe...

Страница 18: ...ttime kindletheboilerusingonlypaperandsmallpiecesofwoodinordertosafelyremovethe moisture remaining in the ceramic elements Switchonthevoltage usingbutton2onthefrontcontrolpanel Theboilerwatertemperatureindicatorwilllightuponthe electronicregulator Fig 9 Settherequiredoutflowingboilerwatertemperatureusingthetemperaturesettingbuttons we recommend a temperature of at least 75 C or even better a highe...

Страница 19: ...losethedoorandpushthehandleofthe damper3 Fig 1 Presstheknob P onthecontrollerpanel Theventilatorwillstartandtheboilerwillcontinueitsfiringmode Ifyoulacktimetostoketheboilerinthetwostagesmodeasdescribedabove thenstokeitbyonestage Theboilerwilloperate asusual Butifthereisthepossibilitytodoso usethetwostagesmodeinordertoachieveanevenmoreeffectivecombustion Regulation of the Boiler Temperature See the...

Страница 20: ...ellow red Thenchecktheactual smoke temperature by pressing the controller knobs P and simultaneously As a result the screen should display a two digit numberrepresentingtheactualsmoketemperature Thenumbermustbemultipliedby10todeterminetheactualtemperature For example ifthenumber16isdisplayed thatmeansthattheactualmeasuredsmoketemperatureis160 C Thenumberwillstaylitfor 3seconds Duringthisperiod the...

Страница 21: ...dling wood The boiler can burst Itisveryconvenienttousedrysandforemergencyextinction Thereshouldbe 50kgofdrysandintheboilerroom Sand not only isolates burning firewood well from the air oxygen but also cools down the burning zone Then when the boiler cools down sand can be easily cleaned and removed 8 POSSIBLE FAULTS Fault Cause Problem solution 1 The set temperature cannot be reached Not enough w...

Страница 22: ...ccurred due to the manufacturer s fault the warranty term is not extended after removing the faults which have occurred during the warranty period boiler cleaning and heating system adjustment works are not covered by the warranty the damage caused to the premises and the property in the premises due to the boiler fault will not be compensated the warranty repair works and replacement of parts dur...

Страница 23: ... Date of sale Signature BOILER INSTALLATION PROTOCOL Boiler was installed by Company technician Address Telephone Installation date Installation data Height of the chimney Diameter of the flue Draught of the chimney Otherinformationconcerninginstallation The boiler was tested on site the control and safety elements were checked and found to be operating properly Person responsible for installation...

Страница 24: ...paired by Company technician Address Telephone Repair date Informationonfault worksperformed Signature of the technician Boiler repaired by Company technician Address Telephone Repair date Informationonfault worksperformed Signature of the technician ...

Страница 25: ...larethattheabove mentionedproductsconformtotherequirementsofdirectives97 23 EECArticle2 3and2006 95 EEC The following standards were applied for the above mentioned products LST EN 303 5 LST EN 12828 LST EN 60335 1 LST EN 60529 ProcedureofconformityevaluationinaccordancewithArticle2 3of97 23 EECwasperformedby Inspecta www inspecta com Certification No 2 4 2 1 619 2012 Alytus 201 date Gražvydas Eim...

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