ASTEC KPI-JCI FT4240 Скачать руководство пользователя страница 1

SUBJECT: FT4240.  Main Frame Crack Repair.

page 1 of 4

Cracking has occurred in the rear portion of 
the main frame underneath the front vertical 
feeder leg support.  Cracks have also been 
found at the bottom of the main frame near 
the tracks at the side plates to horizontal plate 
connection.  Refer to the picture below for 
locations.

NOTICE

Welding must be completed by a certifi ed 
welder.

Tools

• Welder
•  Weld wire (0.45” L56 or equivalent)
• Torch
• Grinder
• Face 

Shield

•  Primer (Gray SW# E61AS28)
•  Paint (KPI Beige SW# F88HC700)
•  1/8” Drill Bit and Drill

Use the following procedure to weld 
reinforcement plates to the FT4240 main 
frame.

1.

  Lockout/tagout all power to the FT4240.

2.

  Before welding anywhere on the FT4240, 

  disconnect all electronic devices on the 
  control panel.    Failure

 to

 disconnect

 

 will 

result in electronic component failure.  

  Reference weld disconnect decal on unit 
 

and O & M manual for disconnect locations.

3.

  Turn the battery disconnect to the “OFF” 

 

position.  Use the provided hasp to lock it 

 out.

Wear a face shield while grinding and 
welding to prevent injury.

CAUTION

!

SB 033 1212 FT MSC

Service Bulletin

FT4240 S/N Range 410104-412287

December 21, 2012

SB 033 1212 FT MSC

Содержание KPI-JCI FT4240

Страница 1: ... Paint KPI Beige SW F88HC700 1 8 Drill Bit and Drill Use the following procedure to weld reinforcement plates to the FT4240 main frame 1 Lockout tagout all power to the FT4240 2 Before welding anywhere on the FT4240 disconnect all electronic devices on the control panel Failure to disconnect will result in electronic component failure Reference weld disconnect decal on unit and O M manual for disc...

Страница 2: ...late p n 317440 on the top side of the frame Weld into place as shown on drawing 317442 NOTE Welds must have 2 1 taper on the ends as to not cause stress risers across the tension flange Back side of flange 1 Use 1 8 drill bit to drill a hole at the end of any existing cracks to prevent the crack from spreading 2 Arc gouge the cracks 3 Repair cracks by grinding a bevel and rewelding Grind weld so ...

Страница 3: ...k pad 2 Arc gouge any existing cracks open to a bevel Repair crack by rewelding and grinding smooth 3 Weld cover plate to main frame as shown on drawing 340622 4 Extend welds on the ends Grind to a smooth taper 5 Grind off extended side plate corner at 45 degrees Refer to the drawing for more information KPI JCI estimates that this procedure will take 12 hours Parts and labor will be covered under...

Страница 4: ...one kit per unit Send ______ FT4240 Frame Repair Kit P N 317442 Procedure should take 12 hours to complete Parts and labor will be covered under KPI JCI warranty KPI JCI 700 W 21st St Yankton SD 57078 1 800 532 9311 Fax 1 800 514 6115 Email mail kpijci com FT4240 Lower Frame Repair Kit P N 340622 December 21 2012 SB 033 1212 FT MSC ...

Страница 5: ......

Страница 6: ...DS TYP 2 1 GENERAL REPAIR PROCEDURE BY A CERTIFIED WELDER 1 IF EXISTING REMOVE PREVIOUS REPAIR PLATE SIMILAR TO ITEM 1 RECOMMEND GRINDING OFF AS TO NOT DAMAGE MAIN FRAME STRUCTURE 2 IT IS VERY IMPORTANT TO ARC GOUGE THE CRACKS THEN WELD AND GRIND FLUSH ALSO REMOVE THE WELD ON THE BACK SIDE OF THE FLANGE IN THE LOCATION OF THE NEW PLATE ITEMS 1 3 THEN GRIND A BEVEL AND REWELD NEW WELD IS TO BE FLUS...

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