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TROUBLESHOOTING GUIDE

60089-05

Page 9

PROBLEM

POSSIBLE CAUSES/AREAS TO CHECK

REMEDY

Unit Will Not Run

Check Electrical Supply

Verify that requirements are met (115/120v,
100” extension

Check motor controller fuses

Replace

Motor / Gear box failure

Replace

(ALWAYS remove power when
servicing)

Switch in dispense assembly handle

Replace if unit runs when bypassed

Unit runs but no flow/low
flow of materials

Improper material supply to pumps

Clear obstruction in tank bottom

Worn Pumps

Verify that material being used is non-abrasive

Check chain drive

Tighten / replace drive chain

Air in material supply

Tighten / seal all material fittings

Ratio check NOT okay



Blockage of hoses



Blockage in dispense assembly



Blockage in pump

Clear / replace
Clear / replace
Replace
Rebuild

Plugged hoses or dispense manifold

Clear or replace

Too much flow

Motor speed control

Reduce setting

Check motor speed setting

Adjust per controller manual

Irregular flow

Check valves sticking / blocked

Disassemble & Clean

Blockage at pump inlet

Remove tank & inlet; clear

Blockage in hoses

Clear / replace

Blockage in static mixer nozzle

Replace

Material not curing

Material off ratio

1. Check material by hand; mix sample of

A&B in proper ratio

2. Do a system ratio check

Timing sprockets wrong size

Correct / replace

A or B pump seals leaking

Rebuild pump

A or B check valves sticking (in dispense
assembly)

Disassemble, clean & rebuild; use new o-ring

Static mixer worn or plugged

Replace

Static mixer does not have enough
elements for proper mix

Increase mixer size

Lead in one material coming out of
dispense manifold; Air in material

Follow air bleed procedure

Foreign object or cured material in pump
or pump inlet

Remove tank & inlet, then clear or rebuild pump

Содержание SOC GMP-050 Series

Страница 1: ... MANUF MODEL SOC G S INST EEWAY BOUL YN CENTER 763 592 206 763 592 207 www ast corp ast ast corp FACTURE L GMP 050 OC G TRUC LEVARD MN 55430 60 5 net net ED FOR GMP CTIO 050 S NAL SERIAL RATIO 1 1 SERIE MAN L NUMBE ES NUAL 60089 05 ER L REV 11 18 ...

Страница 2: ...RNINGS 6 DAILY OPERATION START UP 7 SHUT DOWN 7 PERIODIC MAINTENANCE METERING PUMP MAINTENANCE 7 DISPENSE VALVE MAINTENANCE 7 RATIO CHECK 7 TROUBLESHOOTING TROUBLESHOOTING 7 RATIO CHECK PROCEDURE 8 TROUBLESHOOTING GUIDE 9 SHUT DOWN PROCEDURES PUMP CLEANING PROCEDURE 10 SHORT TERM SHUT DOWN PROCEDURE 10 END OF SEASON SHUT DOWN PROCEDURE 11 BILLS OF MATERIAL DRAWINGS OVERALL 13 DRIVE ASSEMBLY 14 PUM...

Страница 3: ... liability for consequential or contingent damage of any kind including but not limited to loss of business loss of production loss of reputation loss related to defective materials or workmanship delay in manufacture repair or replacement or otherwise related to an AST product AST will repair or replace at normal service or purchase charges a damaged AST product that is damaged by a cause other t...

Страница 4: ... ble The tank k inlet assemb w the entire inl SYSTEM s two gerotor ections Each et Assembly ectrical Drive M ar Metering P livery Hoses spense Valve xer ntrols material specif may cause po lid and a pum ks are piped to bly to the gear let assembly t M type gear met of the compon Motor Gear R umps fied on the T E oor results dam mp inlet block o the gear pum pump The b o be removed tering pumps nen...

Страница 5: ...h d a material o onnected to an ernal driven ge ar allowing the pump which a revent materia ontours of eac age to the sur he ratio accur he number of t 16 tooth sproc dual stage pu pump are prov ling the seal c ded for lubrica with a lubrica E The second pump is filled pushed out fr ing Gerotor pu SYSTEM DUCER able speed ele bed and seale ETS hardened drive utlet hose fittin n inner drive g ear Th...

Страница 6: ...sed to flus ally actuated d the dispense a stem operatin e point where of the disposa he dispense m he manifold w can be used in nside the man o ring inside th e static mixer i Mixers are a ment quantity moved and discar e manifold port fo M continu oses The two will vary and n terms of pre ding on the out sh the system dispense appl assembly g on and o they join toget able mixer noz manifold Thes...

Страница 7: ... AC line 1 ground As lo ssman ABC o protection is r ovide ground f SYSTEM h This signal the drive moto increase th P1 11 This ng as 120 VA or Little Fuse 3 required USE fault protection M continu will start pump or speed contr he output of the fuse is sized t C input is con 314 Series cer E ONLY UL LIS n to their equi ued p operation an roller Turning e pumps to open in the nected proper ramic fus...

Страница 8: ...XER ATTACHED Hold the top into a waste container and actuate the system Observe flow of both materials from the round ports and continue to run the system until a positive air free flow is achieved Wipe clean and apply compatible lubricant to the tip and the treaded area to permit easy removal later Attach proper mixer to applicator tip and tighten mixer nut Purge at least 3 mixer volumes of mater...

Страница 9: ...verify tanks are over 1 3 full PERIODIC MAINTENANCE Remove and clean any material residue or film with compatible solvent damp pad only do not pour solvent Lubricate with compatible lubricant If leakage appears at shaft replace seals Use caution when disassembling the Gerotor pump making sure not to gouge or mar any of the internal surfaces of the pump DISPENSE MANIFOLD MAINTENANCE Clean threads p...

Страница 10: ... O rings packings if necessary o If ratio is incorrect proceed to Step 4 If volume is off from Step 3 remove hoses at the outlet assembly Trigger applicator and dispense each material into separate cups Compare volume of material dispensed out of outlet assembly o If ratio is correct the problem is occurring in the material hoses Clean and or replace hoses o If ratio is incorrect proceed to Step 5...

Страница 11: ...ebuild Plugged hoses or dispense manifold Clear or replace Too much flow Motor speed control Reduce setting Check motor speed setting Adjust per controller manual Irregular flow Check valves sticking blocked Disassemble Clean Blockage at pump inlet Remove tank inlet clear Blockage in hoses Clear replace Blockage in static mixer nozzle Replace Material not curing Material off ratio 1 Check material...

Страница 12: ...disassembly is unnecessary unless material is leaking from shaft seals check behind drive sprocket Once completely clean re assemble pumps Note Mechanical side of pumps cannot be assembled incorrectly if the two 2 guide pins are in place Use new o rings The use of petrolatum grease is recommended to lubricate all internal surfaces immediately before installation and may make re assembly easier alo...

Страница 13: ...l if any problems are observed END OF SEASON SHUTDOWN PROCEDURE The following is the recommended procedure for storing equipment for an extended period of time Please note that some items included in this procedure are not included with all supplied equipment Please use all safety devices such as but not limited to gloves and eye protection When working with solvents do so in a well ventilated are...

Страница 14: ...ne dry If possible temporarily disconnect material hoses from dispense manifold and allow any trapped solvent to drain Fill zerks on dispense valve with petrolatum grease until lubricant coming out of ports is clean o Load Test Material Load each material into correct tank Remember to keep one lid on while filling the other tank Set motor speed to low 30 and actuate trigger operating system until ...

Страница 15: ...x 3 8 F NPSM SWIVEL 14 11485 2 ELBOW 3 8 M NPT x 6 JIC 90 DEGREE 15 11299 10 2 HOSE TEFLON 3 8 ID x 10 6 JIC SWIVEL ENDS 16 33340 8 HOSE CORRUGATED 1 1 4 I D POLYETHYLENE PER 24 LENGTH 17 14707 1 LABEL DECAL B W AST 1 3 8 X 4 3 8 X 3 5 MILS VINYL W POLYESTER OVERLAY 18 11447 2 RIVET POP 1 8 DIAMETER x 1 16 1 8 GRIP RANGE 19 12627B 1 TAG SERIAL NUMBER ALUMINUM 20 11124 2 DECAL LETTER A 3 BLACK 21 1...

Страница 16: ... 1 8 LONG 6 14495 1 IDLER SPROCKET 40 CHAIN 17 TOOTH 640 BORE BALL BEARING 7 33674 3 25 CHAIN No 40 STEEL 1 2 PITCH ROLLER FT 8 14333 1 CONNECTING LINK 40 CHAIN STEEL 9 12705 8 BOLT 3 8 16 x 1 HEX GR5 10 11306 12 BOLT 5 16 18 x 1 HEX GR5 11 11754 8 WASHER 3 8 LOCK INTERNAL TOOTH 12 11139 1 BOLT 3 8 16 x 2 HEX GR5 13 14488 1 NUT T SLOT 3 8 16 7 16 WIDE SLOT 7 8 OAL 14 11305 12 WASHER 5 16 LOCK INTE...

Страница 17: ...28 UNF 10 11433 1 VALVE BLEED 1 8 M NPT 11 23666 03 1 KEY 1 L x 3 16 SQUARE 12 13811 2 O RING 1 039 EP 13 13594 2 BUSHING TEFLON LINED STEEL 3 4 ID 7 8 OD x 3 4 L 14 14097 07 1 KEY 1 8 SQUARE 7 16 LONG 15 25157 01D 1 SHAFT GEROTOR PUMP 59 CU IN REV SINGLE ELEMENT EXTENDED 16 14942 1 INNER OUTER ELEMENT SET GEROTOR PUMP PUMP REBUILD PARTS 17 26603 1 FLANGE ECCENTRIC RING GEROTOR PUMP 55477E 18 2660...

Страница 18: ...ANGE PIPE 1 NPT BLACK IRON 3 26617 10 1 DISC OUTSIDE TANK SUPPORT 10 3 4 OD 10 GA STEEL 4 26621 1 CONTAINER 6 1 2 GALLON HDPE W MTG HOLES AND OUTLET PORT 5 26618 12A 1 DISC TANK SUPPORT 10 OD 12 GA STEEL 6 11047 4 NUT 1 4 20 HEX NYLOCK 7 11465 16 1 FITTING BULKHEAD 1 4 NPT x 1 LONG NICKEL PLATED 8 11303 1 TUBE FITTING 1 4 M NPT x 3 8 TUBE 90 DEGREE 9 11055 8 WASHER 1 4 SAE FLAT STEEL TANK ASSEMBLY...

Страница 19: ...2 CASTER 5 DIAMETER x 6 1 4 OAH SWIVEL GRAY 1 2 THREADED STEM 4 11009 2 WASHER 1 2 SAE FLAT STEEL 5 11050 2 NUT 1 2 13 HEX NYLOCK OF ITEMS 3 PRODUCT PRODUCT NAME 56539 ASSEMBLY HANDLE PIVOTING GMP SP ITEM PART QTY ITEM DESCRIPTION 1 26596 1 WELDMENT HANDLE LOWER PIVOTING GMP SP 2 56548 1 ASSEMBLY HANDLE CLAMP ON POT MTG GMP SOC 3 14617 2 BOLT U ROUND 1 1 2 ID WHEEL ASSEMBLY HANDLE ASSEMBLY 56538 5...

Страница 20: ...LL VALVE 2 11972 2 RIVNUT 1 4 20 STEEL 3 11563 1 PLUG PLASTIC SQUARE 1 16 GA TUBE 4 12718 1 ACTUATOR PUSH BUTTON LEVER ACTING 5 12905A 1 SWITCH PUSHBUTTON SPST MOMENTARY N O 6 32 6 14428 1 PLUG PLASTIC RECTANGULAR RIBBED 1 1 2 x 1 14 16 GA TUBE 7 23761A 1 COVER ELECTRICAL SWITCH GMP 025 8 26600 1 WELDMENT HANDLE GUN ASSEMBLY GMP SP 9 13025 1 GRIP CORD SNAP IN NYLON 3 8 ID 3 4 OD DISPENSE ASSEMBLY ...

Страница 21: ...7 8 L X 0 032 C S GMP 3 12013 2 BALL 3 8 DIAMETER CHROME STEEL 4 23837 01 2 SEAT INTERNAL CHECK DISPENSE MANIFOLD UHMW GMP 025 5 12681 2 O RING 1 906 EP 6 6233 2 UNION MANIFOLD SEAT 9 16 18 SAE X 1 4 F NPT 7 13212 2 ZERK GREASE BUNA SEAL STRAIGHT 1 8 NPT 8 11923 2 BOLT 1 4 20 x 1 3 4 SHCS 9 13606 2 WASHER 1 4 LOCK SPLIT 10 11032 2 NIPPLE 1 4 NPT HEX 11 11127 2 VALVE BALL 1 4 NPT LP 12 11288 2 ADAP...

Страница 22: ...ORD POWER 3 PRONG MOLDED PLUG 120 V 6FT LONG 3 12862 02 2 GROMMET PLASTIC 7 8 OD x 5 8 ID 4 12863 10 1 GRIP CORD 5 8 ID 1 2 NPT 5 12863 10 1 GRIP CORD 5 8 ID 1 2 NPT 6 13012 1 TERMINAL SLIDE MALE 16 14 GA CONNECTOR 7 13013 1 TERMINAL SLIDE FEMALE 16 14 GA CONNECTOR 1 4 SPADE CONNECTOR 8 13016 5 TERMINAL SPADE 16 14 GA 6 STUD 100 PIECE PACK 9 13470 1 POTENTIOMETER 5K OHM KB ELECTRICAL SCHEMATIC ASS...

Страница 23: ...ELECTRICAL SCHEMATIC ASSEMBLY 55625 10 2 of 2 Page 21 ...

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