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21.

 

LENGTH OF CHARGE

 

a.

 

Test the battery for state of charge.  Do not charge if it is over 75% charged or the battery is determined to be defective. 

b.

 

Set beginning amps charge rate for size of battery and state of charge per charts 

c.

 

Charge for length of time per charge, 

d.

 

Discontinue charge when the specific gravity of electrolyte reaches 1.260 or above.  A temperature compensating hydrometer should be 
used for this reading.  Discontinue charge if the battery begins to gas excessively or if the temperature of the electrolyte reaches 
approximately 125

°

F.  Do not overcharge batteries.  Overcharging results in excessive water loss and eventual damage to the battery. 

 
 

23.6

11.8

5.9

1.110

23.8

11.9

5.95

1.140

24.2

12.1

6.05

1.185

24.8

12.4

6.2

1.225

25%

50%

75%

DEAD

Open Circuit Voltage-24 V.

Open Circuit Voltage-12 V.

Open Circuit Voltage-6 V.

Specific Gravity

STATE OF CHARGE

STATE OF CHARGE TABLE

Cold Cranking Amps

Reserve Capacity

Ampere Hours

BATTERY SIZE

60

90

350

80+

100+

400+

40

60

275

BATTERY SIZE TABLE

LARGE

MEDIUM

SMALL

BATTERY SIZE %CHARGE

0-25

30

30

30

45

45

50

20

20

20

30

35

40

5

5

20

25

15

25

20

35

55

15

25

45

10

20

30

20

40

55

15

30

50

10

20

30

30

60

90

25

45

70

15

30

45

15

15 15 15

10

10

10 10 10

15 30 45 60 75 90

A

M

P
E
R
E
S

SMALL

MEDIUM

LARGE

 CHARGE RATE Vs. MINUTES CHARGE

25-50

50-75

50-75

25-50

0-25

50-75

25-50

0-25

MINUTES

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

ASSEMBLY INSTRUCTIONS

 

Attach the handle to the charger using the four screws provided.  

OPERATING INSTRUCTIONS

 

CAUTION

 - This battery charger must be fully assembled before operating.  Failure to do so may result 

in risk of injury. 
 

USE OF INSTRUMENT PANEL:

 

The MINUTES CHARGE timer has an OFF position, a CONTINUOUS CHARGE position and a timed 
charge range from 0 to 120 minutes. 

a.

 

OFF

 - Always make sure the timer is in the OFF position before connecting or disconnecting the clamps  

 

from the battery.  The charger will not charge with the timer in this position. 

b.

 

CONTINUOUS CHARGE

 - This position is used for slow charging or parallel charging and will not turn 

 the charger off.  Do not use this position for fast charging. 

c.

 

0 to 120 MINUTES TIMED CHARGE

 - The timer will automatically turn the charger off at the end of the 

 pre-set charging time.  Turn the timer past 20 before setting the desired time. 
 

 

TO CHARGE BATTERIES

 

Make connections to the battery per the instructions in preceding section of this manual.  Determine if the battery is 6 or 12 volts and then set 
switch to 6 VOLT or 12 LO respectively.  Turn the timer on.  If a higher rate of charge is desired, advance switch to get desired rate.  Set the 
timer to the desired minutes charge. 

 

BOOST STARTING

 

Turn off all lights and accessories in the vehicle. 
Connect the charger to battery per previous instructions.  Fast charge the battery in HI position at least five minutes.  Make sure the battery is 
accepting current.  Start the car with the charger connected to the battery.  Follow the duty cycle on the unit.  NOTE: Do not crank engine more 
than 20 seconds in any five minute period. While waiting for starter to cool, allow the charger to continue to charge the battery.  Turn the switch 
to OFF and remove the AC power cord from the electric outlet before disconnecting the DC clamps. 

 

CHARGING SULFATED BATTERIES

 

If your battery has sat in the discharged state for an extended period of time, it can become SULFATED.  This usually is seen as a white 
deposit near the top of the battery.  The sulfate is formed when a battery with low water levels remains discharged for an extended time.  
Sulfated batteries exhibit the characteristic of accepting no charge regardless of the rate of charge. 

 

The charging method is two staged.  The first stage of attempting to break down the sulfation to allow the battery to accept a charge must be 
closely watched to avoid excessive charge rates as the battery begins to charge and overheat.  The second stage is a slow charging to restore 
the battery to full charge. 

 

READ AND FOLLOW ALL PRECAUTIONS AND WARNINGS IN YOUR INSTRUCTION MANUAL BEFORE ATTEMPTING TO CHARGE 
SULFATED BATTERIES.  FAILURE TO OBSERVE THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE OR SERIOUS PERSONAL 
INJURY OR DEATH. 

 

To recharge a sulfated battery: 

1.

 

Attach the battery clamps as described in the instruction manual. 

2. 

Always use the charger’s lowest rate when turning the charger on.  Set the charger to the charger’s highest rate for the voltage of the 
battery being charged.  

CAUTION:

  NEVER CHARGE A BATTERY AT VOLTAGE RATES ABOVE THAT OF THE BATTERY.

 

3.

 

The battery will show little or no amperage at the start of the charging process.  This will continue until the sulfation begins to break 
down. 

 

Содержание 6010A

Страница 1: ...our aid when you work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid contacts skin or clothing wash immediately with soap and water If acid enter eyes immediately flood eyes with running cold water for at ...

Страница 2: ...he vehicle chassis or engine away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body parts Connect to a heavy gauge metal part of the frame or engine block h When disconnecting the charger turn the switches to OFF disconnect the AC cord remove the clamp from the vehicle chassis and then remove the clamp from the battery terminal i See the operating instructi...

Страница 3: ...he timer past 20 before setting the desired time TO CHARGE BATTERIES Make connections to the battery per the instructions in preceding section of this manual Determine if the battery is 6 or 12 volts and then set switch to 6 VOLT or 12 LO respectively Turn the timer on If a higher rate of charge is desired advance switch to get desired rate Set the timer to the desired minutes charge BOOST STARTIN...

Страница 4: ... BLACK GREEN WHITE 6 2 4 RED WHITE VIOLET 1 8 VOLTS CHARGE SWITCH MODEL 6010A PARTS LIST Item Description Part No 4 1 Transformer 611261 2 Rectifier 610364 3 Fan Blade 610189 4 Fan Motor 610190 5 Timer 611245 6 Switch w knob 1 611187 7 Amps Charge Meter 605204 8 AC Cord 611262 9 DC Cable set 611134 10 DC Circuit Breaker 1 610069 11 Front Base Back Panel 611135 12 Stop Go Lite 604579 13 Clamps 1 pa...

Страница 5: ...5 ...

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