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16.

 

DC CONNECTION PRECAUTIONS

 

a.

 

Connect and disconnect the DC output clamps only after setting the charger switches to the OFF position and removing the AC cord from 
the electric outlet.  Never allow the clamps to touch each other. 

b.

  Attach the DC clamps to the battery post and twist or rock back and forth several times to make a good connection.  This tends to keep 

the clamps from slipping off the terminals and helps to reduce the risk of sparking. 

 

17.

 

FOLLOW THESE STEPS WHEN THE BATTERY IS INSTALLED IN A VEHICLE.  A SPARK NEAR THE 
BATTERY MAY CAUSE A BATTERY EXPLOSION.  TO REDUCE THE RISK OF A SPARK NEAR THE 
BATTERY:

 

a.

 

Position the AC and DC cords to reduce the risk of damage by the hood, door, or moving engine parts. 

b.

  Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons. 

c.

 

Check the polarity of the battery post.  The POSITIVE (POS, P, +) battery post usually has a larger diameter than the NEGATIVE (NEG, 
N, -) post. 

d.

  Determine which post of the battery is grounded (connected) to the chassis.  If the negative post is grounded to the chassis (as in most 

vehicles), see item "e".  If the positive post is grounded to the chassis, see item "f". 

e.

 

For negative-grounded vehicles, connect the POSITIVE (RED) clamp from the battery charger to the POSITIVE (POS, P, +) ungrounded 
post of the battery.  Connect the NEGATIVE (BLACK) clamp to the vehicle chassis, heavy gauge metal part of the frame, or engine block, 
away from the battery.  Do not connect to the carburetor, fuel lines, or sheet metal body parts. 

f.

 

For positive-grounded vehicles, connect the NEGATIVE (BLACK) clamp from the battery charger to the NEGATIVE (NEG, N, -) 
ungrounded post of the battery.  Attach the POSITIVE (RED) clamp to the vehicle chassis or engine block away from the battery.  Do not 
connect the clamp to the carburetor, fuel lines, or sheet-metal body parts. 

g.

  When disconnecting the charger, turn the switches to OFF, disconnect the AC cord, remove the clamp from the vehicle chassis, and then 

remove the clamp from the battery terminal. 

h.

  See the operating instructions for length of charge information. 

 

18.

 

FOLLOW THESE STEPS WHEN THE BATTERY IS OUTSIDE THE VEHICLE.  A SPARK NEAR THE 
BATTERY MAY CAUSE BATTERY EXPLOSION.  TO REDUCE THE RISK OF A SPARK NEAR THE 
BATTERY:

 

a.

 

Check the polarity of the battery post.  The POSITIVE (POS, P, +) usually has a larger diameter 
than the NEGATIVE (NEG, N, -) post. 

b.

  Attach at least a 24 inch long 6-gauge (AWG) insulated battery cable to the NEGATIVE (NEG, N, 

-) battery post. 

c.

 

Connect the POSITIVE (RED) charger clamp to the POSITIVE (POS, P, +) post of the battery. 

d.

  Position yourself and the free end of the cable as far away from the battery as possible, then 

connect the NEGATIVE (BLACK) charger clamp to the free end of cable. 

e.

 

Do not face the battery when making the final connection. 

f.

 

When disconnecting the charger, always do so in reverse sequence of connecting procedure, and break the first connection while 
standing as far away from the battery as practical. 

g.

  A marine (boat) battery must be removed and charged on shore.  To charge it on board requires equipment specially designed for marine 

use. 

 

19.

 

GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS

 

The charger should be grounded to reduce the risk of electric shock.  This charger is equipped with an electric cord having an equipment 
grounding conductor and a grounding plug.  The plug must be plugged into an 
outlet that is properly installed and grounded in accordance with all local codes 
and ordinances. 

DANGER.

  Never alter the AC cord or plug provided - if it will not fit the outlet, 

have a proper outlet installed by a qualified electrician.  Improper connection can 
result in a risk of an electric shock.  This battery charger is for use on a nominal 
120-volt circuit, and has a grounding plug that looks like the plug illustrated in 
FIGURE (A).  A temporary adapter, which looks like the adapter illustrated in 
FIGURE (C), may be used to connect this plug to a two-pole receptacle, as shown in FIGURE (B), until a properly grounded outlet can be 
installed by a qualified electrician. 

DANGER.

  Before using an adapter as illustrated, be certain that the center screw of the outlet plate is grounded.  The green-colored rigid 

ear or lug extending from the adapter must be connected to a properly grounded outlet - make certain it is grounded.  If necessary, replace the 
original outlet cover plate screw with a longer screw that will secure the adapter ear or lug to the outlet cover plate and make ground 
connection to grounded outlet. 
NOTE: USE OF AN ADAPTER IS NOT ALLOWED IN CANADA.  IF A GROUNDING TYPE RECEPTACLE IS NOT AVAILABLE, DO NOT 

USE THIS APPLIANCE UNTIL THE PROPER OUTLET IS INSTALLED BY A QUALIFIED ELECTRICIAN. 

Содержание 6006

Страница 1: ...u work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid contacts skin or clothing wash immediately with soap and water If acid enter eyes immediately flood eyes with running cold water for at least 10 minute...

Страница 2: ...HE BATTERY a Check the polarity of the battery post The POSITIVE POS P usually has a larger diameter than the NEGATIVE NEG N post b Attach at least a 24 inch long 6 gauge AWG insulated battery cable to the NEGATIVE NEG N battery post c Connect the POSITIVE RED charger clamp to the POSITIVE POS P post of the battery d Position yourself and the free end of the cable as far away from the battery as p...

Страница 3: ...FF position a CONTINUOUS CHARGE position and a timed charge range from 0 to 90 minutes a OFF Always make sure the timer is in the OFF position before connecting or disconnecting the clamps from the battery The charger will not charge with the timer in this position b CONTINUOUS CHARGE This position is used for slow charging or parallel charging and will not turn the charger off Do not use this pos...

Страница 4: ...e of vehicle the charger should be attached to the battery which is wired closest to the starter This allows the charger to provide maximum starting power to the starter motor by minimizing the voltage drop in the engine cables PARALLEL CHARGING This charger may be used to parallel charge up to 10 batteries with a bus bar kit or by using a minimum 6AWG gauge booster cables to connect the batteries...

Страница 5: ... see service procedure at the end of this manual If you elect to order parts from the factory you may do so by mail or phone Minimum order from the factory is 25 00 Orders received that are under the minimum will not be processed Taxes and freight are extra and are not considered to be part of the dollar value of the order We do not have a C O D policy Cashier check Money order MasterCard or VISA ...

Страница 6: ...LT CHARGE RATE TABLE ENGLISH 6 27 385A CXD ASSEMBLY DRAWING 7 27 521WE CXD WIRING DIAGRAM 8 27 800 2 CXD PARTS LIST EXPLODED ASSEMBLY REVISION RECORD 10 05 Pg 2 added external battery drawing Pg 3 removed axle washer from assembly instructions Pg 4 12V START was crank assist in sections 12V Cranking Assist and Diesel Vehicles Pg 5 rectifier 610850 was 610100 Added exploded assembly drawing to part...

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