ASKAYNAK Plasma 65 Ultra Скачать руководство пользователя страница 10

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General Characteristics 

ASKAYNAK Inverter Plasma 65-ULTRA

, is a inverter plasma cutting machine which is manufactured 

by using the latest inverter technology and inverter plasma cutting power units is a technology that 
has been emerged as of 1980s in international market. 50Hz/60Hz frequency is converted to 20 KHz 
and higher, in other words to high frequency by IGBT, and then alternating current (AC) in converted 
to direct current (DC) by decreasing the voltage, in inverter technology a powerful DC cutting current 
is produced by using PWM technique, thanks to inverter technology, dimensions and weight of the 
plasma cutting machine has been decreased significantly and its productivity has been increased 
30%. Issues like stabile arc creation, safety, lightness and energy saving are the most important 
features of plasma cutting machines manufactured by using inverter technology. Development of 
inverter plasma cutting machines is characterized as a revolution in cutting field by the experts

Advantages provided by ASKAYNAK

 

Inverter Plasma 65-ULTRA plasma cutting machine :

1- High quality cutting by smooth DC current,
2- Stable cutting arc,
3- Creating easy cutting arc opportunity with high open circuit voltage,
4- Wide application area,
5- Lightness and easy transportation, easy installation and operation,
6- 2 (two) years service guarantee as of purchase date.

Input Power

Power Factor (cos 

j

)  : 0.95 (at 40%)

Input Voltage

380 V / 3 Phase

Height

280 mm

Width

165 mm

Length

495 mm

Weight

13 kg

Duty Cycle

(10 minutes period)

% 40
% 100

Frequency

50/60 Hertz (Hz)

Output Voltage

(Volt)

104 V (DC)

  97.2 V (DC)

Power Taken From Mains

8.0 kW (at 40% duty cycle)

Output Current

(Amper)

 60 A

43 A

Cutting Current Range

20 - 60 A

Delay Action Fuse Value

20 A

Required Input Pressure

4.5 - 5 bar

Max. Open Circuit Voltage

225 V (DC)

Mains Input Cable

4 x 2.5 mm²

Output Range

Cutting Current Output Values

Operating Temperature between  –10°C and + 40°C

Physical Dimensions

Compressed Air

Input Cable and Fuse Type

Insulation Class: H

Degree of Contamination: 3

U

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Содержание Plasma 65 Ultra

Страница 1: ...erter Plasma Cutting Machine 3 Phase Cutting Thickness 380V 3Ph 2 years limited spare part warranty Clamps and cables excluded Cutting method and specifications Cutting With Arc Plasma USER MANUAL USER MANUAL ...

Страница 2: ...odel Brand Model Yukarıda tanımlanan beyanın nesnesi ilgili uyumlaştırılmış AB mevzuatı ile uyumludur The object of the declaration described above is in conformity with the relevant union harmonisation legislation Direktifler Directives Uyumlaştırılmış Standartlar Harmonised Standards Bu uygunluk beyanı yalnızca imalatçının sorumluluğu altında düzenlenir This declaration of conformity is issued u...

Страница 3: ... Cutting With Plasma Arc 38 43 General Characteristics 44 Installation and Operator Instructions 45 Preparations for Work 46 48 Accessories Delivered with the Machine 48 Maintenance and Troubleshooting 49 52 Electromagnetic Compliance 53 55 Efficient Use in Terms of Energy Consumption 55 Unpacking 55 Transportation and Storage Conditions 55 De commissioning the Plasma Cutting Machine 55 Spare Part...

Страница 4: ... works should not be performed in a careless pre occupied tied or sleepless state Arc welding and plasma cutting works are safe application only when adequate measures against any potential hazards are taken If those measures are missed or ignored it might result in serious or probably fatal electrical shock exposure to excessive amounts of smoke and gases arc radiation fire or explosion etc hazar...

Страница 5: ...mportance and Cleanliness of Working Environment The order and cleanliness of the work environment is equally important as maintaining the plasma cutting machine The degree of hazard increases along with the number of the employees Despite reading the warning notes about the machine and taking the measures required someone tripping on a live cable in the work environment could still create the ris...

Страница 6: ...n insulated cables and torches replace replace them with new ones Never immerse the electrodes in water for cooling Do not touch the torches cables connected to two separate cutting machines the voltage carried may be equal to the sum of the open circuit voltage of both machines Please use a safety harness without fail while working on high places to prevent falling because of an electrical shock ...

Страница 7: ...NG SPLASHES MAY CAUSE FIRE OR EXPLOSION Keep the flammable materials away from the cutting areas and maintain a fire extinguisher at an easily accessible place The splashes and hot materials ejected by arc cutting may fly around easily even from the narrowest opening Do not perform any cutting on any barrel container or material until making sure that the measures required for removing the flammab...

Страница 8: ...ng on the magnitude of the fire activate the fire alarm notify the fire department turn off the cutting machine and leave the area as fast as possible through the fire exits ELECTRICAL EQUIPMENT Before starting to work on the machine cut the power supply by means of the switch located in the fuse box Make the electrical connections in conformity with the rules currently in force GROUNDING For your...

Страница 9: ...r trip on the cables and fall inviting the risk of an electrical shock to you and the other people around Furthermore the plasma cutting splashes may cause risk of burns to the other people in the vicinity Segregating the cutting site with a fire proof barrier could reduce the above risks Warn other people in the work area about using work safety equipment In particular if they have to work in a c...

Страница 10: ...a cutting machines is characterized as a revolution in cutting field by the experts Advantages provided by ASKAYNAK Inverter Plasma 65 ULTRA plasma cutting machine 1 High quality cutting by smooth DC current 2 Stable cutting arc 3 Creating easy cutting arc opportunity with high open circuit voltage 4 Wide application area 5 Lightness and easy transportation easy installation and operation 6 2 two ...

Страница 11: ...away from radio controlled devices Normal operation of the machine may interfere with this kind of devices nearby and in such case may cause injury or failure of the equipment Please read Electromagnetic Compatibility section included in this manual 8 Do not use this machine at ambient temperatures below 10 C and above 40 C and in environments having more than 70 humidity level Heating tests have ...

Страница 12: ...hine until there is a good protective ground connection approved by a qualified electrician Electric leakages constitute death risk for human health Front and Rear Panel components 1 Power Indicator Warning Lamp Indicates that the machine is active 2 Pressure Meter Indicates the air pressure being used 3 Cutting Current Adjusting Knob Adjusts the current value required for cutting 4 Plasma Cutting...

Страница 13: ...47 Preparation for Work 2 FRONT PANEL REAR PANEL 12 5 6 7 10 11 3 2 4 1 8 9 USER MANUAL ...

Страница 14: ...utting mode for normal cut or grid cut by using Cutting Mode Selection Switch 10 After the air stopped adjust proper cutting current value which is determined according to the type of piece being cut and cutting position with Cutting Current Adjusting Knob 3 It is possible to adjust cutting current between 20 65 A This plasma cutting machine has been designed to cut low alloy steels up to 20 mm th...

Страница 15: ...otection Contact the service in such a case Otherwise overheating may lead to a risk of fire Check the short circuit protection To check this Touch the electrode to the work piece and measure the current passing through the welding cable with clampmeter The current should drop to 40 A in a short time If not contact your service Make sure that the cutting current is according to the setting value I...

Страница 16: ...ith care Kinking or wrong connection of a cable may be very dangerous for the user 6 Ingress of water or steam should not be allowed in to the plasma cutting machine If the machine might be affected by humidity the interior must be dried and the insulation re checked 7 The plasma cutting machine should be protected against tossing around while lifting and protected against impacts 8 If the plasma ...

Страница 17: ... is no air flow Check input voltage and connect the machine to input voltage that is at the determined value Adjust the air pressure to the determined level Replace faulty part Contact service If it is not installed install the air hose and adjust air pressure to the determined value Check and tighten the torch connections if loose Contact service Check the work cable connection if necessary corre...

Страница 18: ...ch consumables are faulty Torch get oiled or consumables reached to their end of life Cutting current is low Torch speed is too high Air flow is not sufficient Wait machine to exit from thermal protection Machine has entered into thermal protection PROBLEM POSSIBLE REASON SOLUTION Torch cuts but cutting quality is low While cutting cutting arc do not restart after cut off Air pressure is low USER ...

Страница 19: ...s Installation and use General The user is responsible for installing and using the arc cutting equipment according to the manufacturer s instructions If electromagnetic disturbances are detected then it shall be the responsibility of the user of the arc cutting equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple ...

Страница 20: ...r s recommendations All access and service doors and covers should be closed and properly fastened when the plasma cutting equipment is in operation The plasma cutting equipment should not be modified in any way except for those changes and adjustments covered in the manufacturer s instructions Cutting cables The cutting cables should be kept as short as possible and should be positioned close tog...

Страница 21: ... ASKAYNAK Inverter Plasma 65 ULTRA plasma cutting machine is sold in a cardboard box Do not buy the machines that are not in the original packaging To remove the machine from the box open the top cover of the box and pull out the machine from the protective bag Do not discard the box and bag keep them for repacking or storing the machine 1 Plasma cutting machine is designed and manufactured as to ...

Страница 22: ...56 Spare Parts 1 3 008 608 USER MANUAL ...

Страница 23: ... Main transformer Sidepanel label 2 year warranty label IGBT IKW75N65EL5 75 A 650 V IGBT Insulation block Nameplate Pressure meter 7 232 011 7 155 022 7 555 609 E 8 462 116 8 307 608 8 103 545 8 068 994 8 301 608 GYA20 8 253 085 8 425 607 7 411 006 8 713 634 5 496 975 C 7 231 275 7 425 620 8 425 608 7 321 101 6 271 607 5 496 974 D 8 713 641 5 496 976 8 742 101 8 123 595 8 306 608 8 103 546 7 227 0...

Страница 24: ...Tr Main Transformer D1 D2 Fast Covery Diode L Main Inductance T2 Circuit Transformer P Positive Output F1 Fan Hall Tr Torch K D 2 D 1 Main Control Board Short Arc Drive Shorttest POWEROUT WA D1 D2 R2 C1 C2 C3 Panel Board FAN 1 1 2 2 3 3 4 4 5 5 6 6 L1 EMC Change Arc Testing Hall QF Air QF Guntest VM F1 Pre QF Air Valve VM Pressure Meter CUT TEST Air D 1 D 2 IGBT1 IGBT2 D 1 D 2 IGBT1 IGBT2 C5 Power...

Страница 25: ...59 Warning Label and Technical Specification Table Please read the Safety in Cutting With Plasma Arc section in pages 38 43 for detailed information USER MANUAL ...

Страница 26: ...te Travel Speeds 300 mm min 60A Thickness 18mm Approximate Travel Speeds 200 mm min 60A Thickness 20mm Approximate Travel Speeds 160 mm min 60A Thickness 30 mm Approximate Travel Speeds 55 mm min 60A Carbon steel Optimal Quality Supreme USER MANUAL ...

Страница 27: ...pability Al Thickness 20 mm Approximate Travel Speeds 197 mm min 60A Cu Thickness 10 mm Approximate Travel Speeds 168 mm min 60A Cu Thickness 14mm Approximate Travel Speeds 196 mm min 60A Other materials USER MANUAL ...

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