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Safety  

2.1  General sources of danger  

Level switches can be part of oleodynamic equipment or fluid reservoirs, in case of damage or leakage of the fluid tank 
it  can  result  in  hazardous  situations.  The  selection  of  switches  should  be  made  in  accordance  with  the  applicable 
standards, regulations and engineering practice. 
 
The devices are only to be used for the intended purpose as described by the manufacturer. 

 

2.2  Intended use  

The devices may only be used for the purpose intended by the manufacturer. 
The intended use of the  devices, determined by  the  manufacturer, is  to control  the presence of liquid contained in a 
tank,  supplying  electrical  signal  to  a  control  panel  when  its  level  changes.  The  fluid  storage,  which  can  be  low 
pressurized, can be part of a potentially explosive atmospheres. 
 
According to the Pressure Equipment Directive 2014/68/EU, the device is classified as pressure-maintaining equipment 
without a safety function in accordance with Article 4(3) of the Directive. 
 
When  operating  the  device,  care  must  be  taken  to  ensure  that  the  medium  used  is  harmless  to the  selected  device 
material. Process media that exhibit changes in the state of aggregation within a range of application can influence the 
functionality. Negative influences must be avoided for this reason. The process condition of these media must be within 
the technical limits of the device. 
 
Further technical data on the intended use are summarized in the product data sheet, see section 12.1 these instructions. 
 

2.3 

Operator’s responsibility  

Instructions  for  the  proper  operation  of  the  device  must  be  observed.  They  are  to  be  provided  by  the  operator,  the 
respective  qualified  personnel  for  installation, maintenance  and  operation.  Risks from  electrical  energy  and  from  the 
released energy of the medium, from escaping media and from improper connection of the device must be eliminated. 
The details for this are to be found in the corresponding applicable set of regulations, such as DIN EN, UVV (accident 
prevention  regulations)  and  in  sector-specific  instances  of  use  (DVWG,  Ex-.  GL,  etc.),  the  VDE  guidelines  and  the 
regulations supplied by local utilities companies. The device must be included in the equipotential grounding within the 
system. 

The device must be taken out of operation and secured against unintentional operation if it must be assumed that safe 
operation is no longer possible (see chapter 10, Faults). 

 

Opening the device when energized and performing technical modifications by the customer violate the 
explosion protection approval and are not permitted. 

 

The  operational  safety  of  the  device  and  the  manufacturer's  warranty  are  only  guaranteed  if  the  device  is  used  as 
intended. The device design must be adapted to the medium and potentially explosive atmosphere used in the plant. 
The limit values specified in the technical data must not be exceeded. 

The safety instructions listed in this operating manual, existing national regulations for accident prevention and internal 
work, operating and safety regulations must be observed by the operator. Furthermore, he is responsible for ensuring 
that all prescribed maintenance, inspection and assembly work is carried out by authorized and qualified personnel. 

The  device  may  be  regarded  as  a  pressure-maintaining  part  of  a  plant  in  a  potentially  explosive  atmosphere.  The 
operator of this plant is obliged to carry out an ignition hazard analysis and a zone classification. 

 

 

Содержание LS ATEX Series

Страница 1: ... LS ATEX EN Rev D 04 2021 1 of 22 095I403 02EN Installation and Maintenance Instruction Manual Level Switch Model LS for explosion risk areas pursuant to Directive 2014 34 EU ATEX In the versions LS ATEX ...

Страница 2: ...ameproof enclosure execution Ex d 8 3 4 Special operating conditions for safe use in potentially explosive atmospheres 9 4 Technical data 10 4 1 Reed contacts 10 4 2 Electrical Wiring 10 5 Marking of the device 12 5 1 Labeling 12 6 Structure and function 13 6 1 Overview 13 6 2 Functional description 14 6 3 Description of the components 14 7 Transportation 14 7 1 Delivery 14 7 2 Storage 14 8 Assemb...

Страница 3: ...Page 3 of 22 11 Dismantling disposal 17 11 1 Disassembly 17 11 2 Disposal 18 12 Appendix 18 12 1 Data Sheet Level Switch 18 12 2 Declaration of conformity for Level Switch 19 ...

Страница 4: ...ich may cause health and safety hazards to people in particular to workers and possibly to domestic and farm animals as well as property 1 2 Symbols Warning indicates a potentially hazardous situation the non observance of which may cause hazards to the health and safety of people especially workers and possibly to domestic and farm animals as well as property Information highlights important info...

Страница 5: ... are to be provided by the operator the respective qualified personnel for installation maintenance and operation Risks from electrical energy and from the released energy of the medium from escaping media and from improper connection of the device must be eliminated The details for this are to be found in the corresponding applicable set of regulations such as DIN EN UVV accident prevention regul...

Страница 6: ...on on Registration Evaluation Authorization and Restriction of Chemicals REACH 2006 1907 EC must be observed the corresponding safety data sheets of the manufacturers of the chemicals are available for download on our website At the end of the product life cycle we recommend to recycle the devices as they are mostly made of stainless steel Instructions for disassembly material separation and dispo...

Страница 7: ...ive gas atmospheres excluding mine gas and or dust from hazardous mining operations 1G Equipment group for gases and vapors in which an explosive atmosphere may occur continuously during normal operation Ex ia Marking according to the equipment protection level for electrical equipment in potentially explosive atmospheres intrinsic safety IIB Suitable for gas atmosphere IIB IIC Suitable for gas at...

Страница 8: ...o be considered Li 4 μH and Ci 20 pF Power supply parameters Ui 30 V and Ii 160 mA 3 3 Flameproof enclosure execution Ex d When process temperatures for Ex d are elevated see below maximum temperature reachable on LS stem slide bar Model EPL Ambient Temperature MAX Process Temperature Temperature Class Level Switch LS d 60 C 80 C 80 C T6 d 60 C 70 C 150 C T6 ...

Страница 9: ... level for gases containing all potential ignition sources that are effective which may occur during normal operation in expected malfunctions Db Equipment protection level for dusts containing all potential ignition sources that are effective which can occur during normal operation in expected malfunctions X Special conditions of use must be observed 3 4 Special operating conditions for safe use ...

Страница 10: ...2 5 3 1 0 2 48 0 8 1 25 2 5 1 0 1 110 0 3 0 5 1 0 5 0 05 230 0 15 0 25 0 5 0 25 Note 1 The electric charge to the level switch should not exceed the electric tension and current load values indicated on the table Note 2 In case of power charge piloting it is necessary to use auxiliary relays or snubbers suppressors 4 2 Electrical Wiring The wiring of the ASHCROFT Level Switches is available in var...

Страница 11: ...llow For separate wiring in SPDT form exceeding one switch point the white colour wire is always the common wire 4 2 1 2 Common wiring Each contact is fed by one wire common for all contacts Common wiring Single contact SPST Cable colour White COM Brown Orange Black Red Blue Yellow Common wiring Double Contact SPDT Cable colour White COM Grey Green Orange Brown Black Blue Red Yellow For common wir...

Страница 12: ... certificate of approval number and manufacturer alternative with limited space type designation order number and item number The marking for the hazardous areas in the form of the description of the type of protection the permissible ambient temperature and the deposit number are located in the lower area of the nameplate 5 1 Labeling Execution Label Standard housing Non ATEX LS S LS B LS A LS IB...

Страница 13: ...BC cable LS IBP cable gland LS IBN DIN connector LS IAC cable LS IAP cable gland LS IAN DIN connector 6 Structure and function 6 1 Overview 1 Process connection 2 Stem Slide bar 3 Float 4 Top level ring stop Seeger ring 5 Low level ring stop Seeger ring 1 2 3 4 5 ...

Страница 14: ...aled and filled with an inert gas See table maximum current see chap 4 1 The standard condition if normally open or normally closed of the Reed contact is specified by the customer 6 3 2 Float The floats are swimming on top of the fluid and contain a magnet which allows to open or close the Reed contact circuit 6 3 3 Stem Slide bar Inside the slide bar the reed contacts are wired and secured again...

Страница 15: ...ork the system must be secured against being switched on again It is recommended to perform the assembly installation without an existing explosive atmosphere e g ventilated room 8 2 Requirements for the installation site Check the suitability of the device for the process media to be controlled Protection against any kind of mechanical vibration The level switch must be mounted in a top vertical ...

Страница 16: ... or by the ground symbol ATEX approved switches have an external ground screw that must be connected 8 5 Starting up A prerequisite for starting up is the proper installation of all measuring and control lines All connection must be laid in such a way that no mechanical forces can act on the device Before starting up the tightness of the pressure connection must be checked 8 6 Subsequent relocatio...

Страница 17: ... Wrong wiring 4 Missing or shifted SEEGER ring 1 Replacement of the level switch unit 2 Clean the slide bar stem and floats with a soft cloth 3 Check wiring according to the manual 4 Send for repair to ASHCROFT Corrosion at slide bar stem and float Incompatible process media Replace level switch with compatible materials Bended slide bar stem Incorrect handling or mounting Send for repair to ASHCR...

Страница 18: ...Copper cables Plastic or rubber floats plugs Please help to protect our environment Some of the product materials can be reused if you take the product to a collection point or to a waste management company By reusing some parts or raw materials from used products you make an important contribution to protecting the environment Our products are delivered in optimized packaging This essentially mea...

Страница 19: ...Page 19 of 22 12 2 Declaration of conformity for Level Switch for Ex ia ...

Страница 20: ...Page 20 of 22 ...

Страница 21: ...Page 21 of 22 12 3 Declaration of conformity for Level Switch for Ex d ...

Страница 22: ...Page 22 of 22 ...

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