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AC112Q-3, AC125Q-3, AC150Q-3, and AC165Q-3 Operations Manual.... 19

5.2

ELECTRICAL INSTALLATION

This procedure assumes the physical installation of the converter has been completed.

It is the installer’s responsibility to provide input service over-current protection and disconnect

means.

It is recommended that connection be made to the distribution bus through a manually operated

disconnect device such as a molded case switch or circuit breaker (rated for the total system

amperage) to ease disconnection and provide a safe servicing environment in the event of converter

failure.

Follow the table below when considering shore power input cabling.

Table 7: Maximum Input Current under Low-Line Conditions

Model

AC112Q-3

AC125Q-3

AC150Q-3

AC165Q-3

Input Current @

330Vrms (L-L)

180 Arms

200 Arms

240 Arms

264 Arms

MAXIMUM OUTPUT CURRENTS: Refer to Table 1

All power wiring requires the removal of the front panel and the cable access cover (cabinet

bottom). Drill or punch appropriate holes for the selected strain reliefs. Re-install the front panel

using the removed hardware. Place the disconnect switch in the OFF position.

Содержание AC112Q-3

Страница 1: ...Operations Manual for the ASEA Power Systems Model AC112Q 3 AC125Q 3 AC150Q 3 and AC165Q 3 3 Phase Yacht Power Converter 619050 Revision B Issued 6 27 2017...

Страница 2: ...tory of spare parts modules is maintained at our factory Our world wide sales support facilities also inventory a complement of spare parts and modules ASEA Power Systems is not responsible for conseq...

Страница 3: ...C500Q 3 4 500kVA 3 Phase Yacht Power Converter The Model AC150Q 3 can be paralleled to produce the following models AC300Q 3 2 300kVA 3 Phase Yacht Power Converter AC450Q 3 3 450kVA 3 Phase Yacht Powe...

Страница 4: ...AC112Q 3 AC125Q 3 AC150Q 3 and AC165Q 3 Operations Manual 4 ASEA Power Systems 15272 Newsboy Circle Huntington Beach CA 92649 Phone 714 896 9695 FAX 714 896 9679 Web http www aseapower com...

Страница 5: ...ections 24 5 2 6 Other Optional Connections 25 6 OPERATION 26 6 1 POWER TURN ON PROCEDURE 26 6 1 1 Systems Not Equipped with The Seamless Transfer Option 28 6 1 2 Systems Equipped with The Seamless Tr...

Страница 6: ...55 8 7 POWER MODULE SWITCH 56 8 8 POWER MODULE FUSES 57 10 MAINTENANCE 61 11 INTERNATIONAL POWER FORM REFERENCE 62 13 INDEX 69 TABLE OF FIGURES Figure 1 SYSTEM BLOCK DIAGRAM 9 Figure 2 MECHANICAL OUT...

Страница 7: ...rofessional skills and prudent care when performing the actions described by the text THE CAUTION SYMBOL TRIANGLE ENCLOSING AN EXCLAMATION POINT INDICATES A CONDITION THAT COULD SERIOUSLY DAMAGE EQUIP...

Страница 8: ...PEDESTAL WITHOUT FIRST OPENING THE DOCK OR YACHT BREAKER FAILURE TO DO SO MAY RESULT IN DAMAGE TO THE CONVERTER AND PEDESTAL OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE REQUIRED REMOVE ALL...

Страница 9: ...en 330 520VAC The output power form has been programmed at the factory for the voltage and frequency required by your yacht Dual conversion technology is the preferred technique for AC power conversio...

Страница 10: ...provided Internal cooling fans will run at full rpm when the converter is at full load and minimal speed while unloaded System operation is managed through three basic operators A safety disconnect on...

Страница 11: ...ms Input Current Soft Start Max 80Arms 80 Arms 80 Arms 80 Arms 160Arms 160Arms 160Arms 160Arms 240Arms Input Current Distortion 8 THD Input Power Factor 0 98 rated load Parameter AC450Q 3 3 AC495Q 3 3...

Страница 12: ...on the following page for basic ratings Output Current Peak 250 of cont rating Output Current Surge 165 of cont rating Conversion Efficiency 93 rated load Parameter AC450Q 3 3 AC495Q 3 3 AC500Q 3 4 AC...

Страница 13: ...148 164 197 217 295 328 394 433 492 3 240 416VRMS 156 174 208 229 313 347 417 458 521 3 230 400VRMS 163 181 217 239 326 362 435 478 543 3 220 380VRMS 170 189 227 250 341 379 455 500 568 Output Form A...

Страница 14: ...Metering Voltage Current Frequency kVA kW Load Generator Power Metering Generator 1 4 Voltage Frequency System Status Operational status Diagnostics Software Calibration Event Log Diagnostics 4 2 PHY...

Страница 15: ...and connection of the equipment Follow the suggested minimum clearances provided in Table 2 Ensure the room compartment has adequate ventilation and cooling The thermal load presented by the converte...

Страница 16: ...he mounting surface and the converter mounting flanges to adjust the mounting plane If the system is to be mounted in a high vibration shock environment then the factory must be consulted concerning t...

Страница 17: ...AC112Q 3 AC125Q 3 AC150Q 3 and AC165Q 3 Operations Manual 17 5 1 MECHANICAL INSTALLATION cont Figure 2 MECHANICAL OUTLINE FOR AC150Q 3 AC165Q 3...

Страница 18: ...AC112Q 3 AC125Q 3 AC150Q 3 and AC165Q 3 Operations Manual 18 5 1 MECHANICAL INSTALLATION cont Figure 3 MECHANICAL OUTLINE...

Страница 19: ...e total system amperage to ease disconnection and provide a safe servicing environment in the event of converter failure Follow the table below when considering shore power input cabling Table 7 Maxim...

Страница 20: ...AN RESULT IN DAMAGE TO THE EQUIPMENT AND CAN PRESENT THE RISK OF INJURY OR DEATH TO THE INSTALLER OR THE OPERATOR 5 2 1 Input Power Connections The converter is supplied with 3 8 stud type terminal bl...

Страница 21: ...ables Strip the insulation back exposing the appropriate amount of the bare conductor for the chosen 3 8 ring terminals and for all input output and grounding conductors Insert the prepared cables and...

Страница 22: ...e equipment warranty In the case of paralleled converter systems and where such ground connections are not local and directly adjacent to the paralleled converters the chassis ground connections must...

Страница 23: ...t systems are constructed from one cabinet which serves as the system Master and an additional cabinet s which serves as the Slave s A paralleling cable assembly P N 605150 is shipped pre connected to...

Страница 24: ...rements for such options vary in accordance with switchgear design and hence are beyond the scope of this Operations Manual Contact the factory for complete and specific system wiring drawings These c...

Страница 25: ...t of switchgear and or power monitoring integration other options may be ordered and installed in a converter Installation requirements for such options vary in accordance with switchgear design and h...

Страница 26: ...eaker or switch to the converter Turn the disconnect 14 switch to the ON position After 1 3 seconds fans will be heard and the display will become active Allow the converter to initialize the display...

Страница 27: ...t If the system has been ordered with the Seamless Transfer option and the generator is on line the green LED 12A to the left of the GENERATOR 12 button will be lit Press the SHORE POWER 2 display but...

Страница 28: ...quency and form The system is now in the Standby State NOTE It is normal under no load conditions for the currents to indicate 5 10 Amps flowing This level of current is due to the internal filters an...

Страница 29: ...are included in this group one next to the SHIP S POWER CONVERTER 9 button the other next to the SHIP S POWER GENERATOR 12 button The LED 9A next to the CONVERTER button will be lit when the converte...

Страница 30: ...nds to complete The generator can now be secured from operation If the generator is off line as indicated by the SHIP S POWER GENERATOR LED 12A being off the converter will immediately place itself on...

Страница 31: ...The green shore power LED 7A on the Master and Slave cabinets should now be lit Measure the voltage being produced by the system by pressing the CONVERTER POWER 4 buttons on the Master and Slave cabin...

Страница 32: ...THAL VOLTAGES ARE AUTOMATICALLY ROUTED WITHIN THE CONVERTER WHEN 1 INPUT POWER IS PRESENT 2 THE DISCONNECT SWITCH IS IN THE ON POSITION AND 3 AUTO RESTART IS ENABLED LETHAL VOLTAGES WILL BE AUTOMATICA...

Страница 33: ...ns Anytime the system status is FAILURE the converter will disable the Auto Restart feature The converter must be ON and ONLINE before Auto Restart may be enabled Pressing the SYSTEM STATUS button 5 w...

Страница 34: ...WER OFF 11 button The red Converter Power OFF indicator LED 11A should now be lit If the SUMMARY DISPLAY is active it should indicate CONVERTER OFFLINE Power has now been removed from the output but t...

Страница 35: ...erter will match the generator in frequency voltage and phase over a several second period When the power forms are matched the converter will close the generator circuit breaker then open the convert...

Страница 36: ...pressing the SYSTEM STATUS 5 and F3 13 buttons simultaneously The software protocol in use is indicated in the lower right corner SCPI or Modbus The software protocol is auto detected by the converte...

Страница 37: ...low voltage DC common of the converter power supply system which is normally also connected to the chassis ground of the converter When the Metering Isolation Option is installed in the converter the...

Страница 38: ...lt paths through the remote communication port such isolation is not included with the standard product 6 5 REMOTE COMMUNICATIONS cont 6 5 2 RS 485 Modbus If included in the converter a Modbus Option...

Страница 39: ...ns terminating jumpers used to link the T1 and T2 terminals to the B and A terminals respectively and provide internal terminating resistances Install such jumpers as indicated in Figure 7 at the firs...

Страница 40: ...AC112Q 3 AC125Q 3 AC150Q 3 and AC165Q 3 Operations Manual 40 This page intentionally left blank...

Страница 41: ...verters now provide a Load Sharing system that manages the use of different capacity shore cords The various features are discussed in detail below Shore Cord Alarm The Shore Cord Alarm drives the Vol...

Страница 42: ...ement system that allows for automatic load shed the converter s Voltage Droop feature may be used to save up to 10 capacity by reducing the converter output voltage up to 5 1 to 5 range This feature...

Страница 43: ...RANSFER choices do not apply to a Slave converter The Shore Cord Alarm may be Enabled on both the Master and Slave Converters An alarm signal will be issued whenever the Alarm is enabled and the conve...

Страница 44: ...t this is an indication device and affects reporting and alarming only The peak and average overload capabilities are not affected by this setting Dynamic response to loading and equipment startup sur...

Страница 45: ...can be adjusted as appropriate to the yacht s conditions This recovery time is the time the droop will remain in place regardless of alarm or load level until returning to the nominal converter output...

Страница 46: ...rm up time before transferring The transfer is not initiated until Voltage Droop has occurred as the load savings afforded may have taken the converter out of Shore Cord Alarm From the front panel pre...

Страница 47: ...ccur when loading reaches the ALARM AT setting Quick Setup of Load Sharing paralleled Converters 1 Turn on the red Disconnect switch of both converters and wait 15 20 seconds for initialization 2 Pres...

Страница 48: ...k F4 button to return to the Nominal Impedance setting and the Exit F5 button to save the settings and exit Default Range Increments Nominal Impedance Duty Cycle 50 0 100 1 Transfer Impedance Duty Cyc...

Страница 49: ...voltage not already corrected by hardware and software calibration such as load dependent output voltage variances This function should be disabled before calibrating the hardware oscillator and curre...

Страница 50: ...y Shore Cord Setup settings 7 8 CONVERTER OUTPUT VOLTAGE CONTROL Press the CONVERTER POWER F5 buttons to access the CONVERTER OUTPUT VOLTAGE CONTROL display This function allows the user to increase o...

Страница 51: ...G or CALIBRATE on older converters button to access the EVENT LOG display This is for monitoring internal converter logic operation Press the SYSTEM STATUS button in any screen to exit Press the F1 bu...

Страница 52: ...y The F1 for log On F2 for log Off ALL EVENT LOG ENTRIES CLEARED 7 9 EVENT LOG cont Press the F3 button to access the EVENT LOG REGISTRY display This is for accessing the editing display and for clear...

Страница 53: ...otherwise detected Have the fan fuses located to the right of the CONVERTER POWER connections checked by a qualified electrician refer to Figure 4 The converter powers up in accordance with the Secti...

Страница 54: ...ease turn the converter completely OFF using its red yellow disconnect switch and contact an authorized service center or the factory for assistance Leaving the red yellow disconnect switch in the ON...

Страница 55: ...e chance of transcription error 8 5 GATHERING DATA If a converter problem has occurred carefully record any FAULT or WARNING messages the contents of the INFO display and the STATUS WORDs before remov...

Страница 56: ...AC112Q 3 AC125Q 3 AC150Q 3 and AC165Q 3 Operations Manual 56 Figure 8 STATUS WORD BIT DEFINITIONS 8 7 POWER MODULE SWITCH...

Страница 57: ...verter can then be used at a reduced power level 75 load for three Power Modules and 50 for two Power Modules until such time as a replacement module is available If the bottom Power Module switch mus...

Страница 58: ...PRESENT BEHIND THE ACCESS COVER S These fuses are rated 63A 700V Please contact the factory for replacement of these semiconductor protection fuses AC125Q 3 F11 and F14 feed the lower module F12 and F...

Страница 59: ...in the lower compartment Refer to Section5 Installation for additional information Re apply power to the system and bring the system on line Transfer the yacht s load or external test load bank to th...

Страница 60: ...been stored 5 Generator Power Calibration Use an external reference voltmeter to measure the generator voltage at the generator terminals located on TB12 1 2 3 4 To enter the meter calibration screen...

Страница 61: ...he user based upon experience in the environment Frequency will vary due to wire gauge wire type and applied vibration Refer to an authorized service center Calibration Every year Calibration required...

Страница 62: ...erican Samoa 60Hz 120 240 277 480 Antigua 60Hz 230 400 Argentina 50Hz 220 380 Aruba 60Hz 127 220 115 230 Australia 50Hz 240 415 250 435 Azores 50Hz 110 190 220 380 Bahamas 60Hz 120 240 120 208 Bahrain...

Страница 63: ...Brazil 60Hz 115 230 127 220 220 380 Brunei 50Hz 240 415 Bulgaria 50Hz 220 380 Burma 50Hz 230 400 Canada 60Hz 120 240 120 208 277 480 Canary Islands 50Hz 127 220 220 380 Cape Verde 50Hz 220 380 Cayman...

Страница 64: ...rk 50Hz 220 380 Dominica 50Hz 230 400 Dominican Republic 60Hz 120 240 120 208 Ecuador 60Hz 120 240 120 208 Fiji 50Hz 240 415 Finland 50Hz 220 380 France 50Hz 115 230 115 200 220 380 Gibraltar 50Hz 240...

Страница 65: ...8 Honduras 60Hz 110 220 120 208 Hong Kong 50Hz 220 380 Ireland 50Hz 220 380 Israel 50Hz 230 400 Italy 50Hz 127 220 220 380 Jamaica 50Hz 110 220 Japan 50Hz 60Hz 100 200 100 200 Korea 60Hz 110 220 220 3...

Страница 66: ...20 220 380 Montserrat 60Hz 230 400 Morocco 50Hz 127 220 220 380 Netherlands 50Hz 220 380 Netherlands Antilles 50Hz 60Hz 127 220 220 380 120 240 New Caledonia 50Hz 220 380 New Zealand 50Hz 230 400 Norw...

Страница 67: ...eychelles 50Hz 240 415 Sierra Leone 50Hz 230 400 Singapore 50Hz 230 400 South Africa 50Hz 220 380 Spain 50Hz 127 220 220 380 Sweden 50Hz 220 380 Tahiti 60Hz 127 220 Taiwan 60Hz 110 220 120 208 Thailan...

Страница 68: ...AC112Q 3 AC125Q 3 AC150Q 3 and AC165Q 3 Operations Manual 68 United Kingdom 50Hz 240 415 Uruguay 50Hz 220 380 Venezuela 60Hz 120 240 120 208 Amer Virgin Islands 60Hz 120 240 120 208...

Страница 69: ...14 19 22 52 56 Ground 19 20 21 35 INV_X_OT 53 Isolation 19 20 35 kg 12 13 kW Hour 48 52 lbs 12 13 LED 9 25 29 32 33 52 56 Maintenance 3 7 9 30 57 59 Mounting 14 Overload 42 44 52 53 Parallel 3 20 21 2...

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