AK Block Type III-A
Instruction manual
Before use
・
For proper and safe use of the product, the prevention of injury to yourself and others around you, and the
prevention of damage to property, read and understand this document thoroughly before handling the product.
・
After reading this document, store it in a place where it can be easily referenced.
・
Have an expert plan and install equipment such as cranes that will be used with the product.
・
Follow the industrial safety and health regulations and safety ordinance for cranes when handling the product.
・
The product is manufactured for the purpose of hoisting or pulling heavy loads. Do not use it for any other
purpose.
・
The product is for professional use only. It is not for general home use.
Safety precautions
The descriptions in these “Safety precautions” and in the text are for you to follow in order to prevent injuries and property damage.
■
The danger and degree thereof resulting from incorrect handling are classified as follows.
Ignoring this indication and handling the product incorrectly may result in serious injury or death.
The following symbols are used to indicate the descriptions for you to follow.
Ignoring this indication and handling the product incorrectly may result in minor injury or property damage.
Describes something you must not do.
Describes something you must do.
In low temperature environments, check that the sheave is not
frozen before working.
Failure to do so may damage the rope from rotation failure of the
sheave due to freezing.
In high temperature environments, lubricate periodically.
In high temperature environments, depletion of lubricant is severe and
if the lubricant dries up, it will cause damage to the sheave and shaft
and rotation failure for the sheave.
Do not use or store in the following environments.
・
Places with extreme temperature changes
・
Places with corrosive or acidic gas
Doing so will cause rotation failure or strength deterioration.
Do not use while submerged such as in the sea or water.
Doing so will lead severe rotation failure or strength deterioration due
to adhesion of foreign matter or corrosion.
Do not let the pulley touch sharp objects or abrasive surfaces.
Doing so will cause the pulley to weaken due to damage or abrasion.
Do not let the sheave rotate continuously at high speeds for long
periods of time.
Doing so will cause the lubricant to dry up and wear out the sheave
and shaft due to frictional heat.
Use within the temperature range between -18℃ and 66℃.
Using outside of this temperature range will cause rotation failure or
strength deterioration.
Pulley type
Model
Size
(sheave dia.)
(
mm
)
Max.
rope dia.
(mm)
Used
hex key
wrench dia.
(
mm
)
Unit
weight
(kg)
Working
load limit
(kg)
Dimensions
(mm)
d
D
L
L1
L2
B
B1
t
t1
AK10141
AK10142
AK10143
AK10144
AK10146
AK10147
AK10148
AK10149
AK10151
AK10152
AK10156
AK10157
AK10161
AK10162
AK10163
AK10164
AK10171
AK10172
75
100
125
150
75
100
125
150
75
100
75
100
75
100
125
150
75
100
Body / Nut = Special stainless steel , Sheave = SCS13 (equivalent to SUS304)
Swivel / Hook / Side plate / Sheave pin / Set screw = SUS304 , Bush = Bronze
16
22
25
30
16
22
25
30
16
22
16
22
16
22
25
30
16
22
14.5
16
22
25.5
14.5
16
22
25.5
22
32
22
32
14.5
16
22
25.5
22
32
18
23
26
31
18
23
26
31
18
23
18
23
18
23
26
31
18
23
237
297
364
433
237
297
364
433
259
340
259
340
237
297
364
433
259
340
38
44
54
60
38
44
54
60
−
−
−
−
38
44
54
60
−
−
115
143
174
204
115
143
174
204
129
170
129
170
115
143
174
204
129
170
80
108
135
160
80
108
135
160
80
108
80
108
80
108
135
160
80
108
L3
59
78
100
120
59
78
100
120
59
78
59
78
59
78
100
120
59
78
19
22
27
30
19
22
27
30
23
30
23
30
19
22
27
30
23
30
24
28
32
38
24
28
32
38
24
28
24
28
24
28
32
38
24
28
54
62
73
82
82
95
111
130
54
62
82
95
54
62
73
82
54
62
1.5
1.5
2
3
1.5
1.5
2
3
1.5
1.5
1.5
1.5
1.5
1.5
2
3
1.5
1.5
1.2
2.2
4
6
1.6
3.1
5.7
9
1.25
2.7
1.8
3.75
1.3
2.4
4.4
6.8
1.4
2.85
500
1000
1200
2500
500
1000
1200
2500
500
1000
500
1000
500
1000
1200
2500
500
1000
Single Sheave
(Eye)
Single Sheave (Eye)
Double Sheave
(Eye)
Double Sheave (Eye)
Single Sheave (Hook)
Single Sheave
(
Hook)
Double Sheave (Hook)
Double Sheave (Hook)
Single Sheave
(Snatch/Eye)
Single Sheave (Snatch/Eye)
Single Sheave
(Snatch/Hook)
Single Sheave (Snatch/Hook)
Material
2866 Tsukioka, Sanjo, Niigata, 955-0803, JAPAN
TEL
+81-256-33-0101
FAX
+81-256-33-0096
Homepage
http://www.asano-metal.co.jp/en/
Manufacturer
Asano Metal Industry Co., Ltd.
Dealer
Revised April 10, 2019
6. Product specifications
B
Size
(sheave dia.)
B1
L
L1
Max.
rope dia.
L2
L3
d
t1
D
Set screw
t
Size
(sheave dia.)
B1
B
L
L1
Max.
rope dia.
L2
L3
d
t1
D
t
Set screw
B
Size
(sheave dia.)
Max.
rope dia.
L2
L3
t1
D
Set screw
t
L
B1
d
Size
(sheave dia.)
Max.
rope dia.
B
L
L2
L3
d
t1
t
D
Set screw
B1
Max.
rope dia.
L2
L3
t1
D
t
Set screw
Size
(sheave dia.)
B
L
B1
d
Size
(sheave dia.)
B1
Max.
rope dia.
B
L
L2
L3
L1
d
t1
t
D
Set screw
Do not use for the purpose of hoisting people or equipment with
people in it.
Doing so may lead to serious injury or a fatal accident.
Do not apply loads that exceed the working load limit.
Doing so may damage the pulley, drop the hoisted load, and lead to
serious injury or a fatal accident.
Do not apply impact loads.
Doing so may lead to serious injury or a fatal accident due to a broken
pulley or other part, or falling hoisted loads.
Do not ride on top of hoisted loads or pulley equipment.
Doing so may lead to serious injury or a fatal accident due to falls or
falling hoisted loads.
Do not use when there are people within the movement range of
the hoisted load or under the pulley.
Doing so may lead to serious injury or a fatal accident.
When hoisting, stay away from the pulley, rope, and around and
under the hoisted load.
Failure to do so may get your hands or body caught or you may get
crushed under the falling hoisted load, lead to serious injury or a fatal
accident.
Do not use the swivel for purposes such as constant rotation.
Doing so may damage the swivel, drop the hoisted load, and lead to
serious injury or a fatal accident.
Do not perform modifications such as welding or cutting.
Doing so may lead to serious injury or a fatal accident due to a
weakened or broken pulley.
Inspect before use and periodically.
Failure to do so will overlook abnormalities or damage to the pulley,
and may lead to serious injury or a fatal accident.
Do not let the rope fixture touch the pulley.
Doing so may damage the pulley and lead to an accident of a falling
hoisted load.
Attach the hoisted load so that the sheave and hoisted load
fixture are in tandem.
If the load is applied to the pulley from the side, it may lead to serious
injury or a fatal accident due to breakage.
After starting to hoist a load, check that the rope is in the groove
of the sheave.
Failure to do so may drop the hoisted load due to rope damage, and
lead to serious injury or a fatal accident.
Do not use during bad weather such as in strong winds.
Doing so may drop the hoisted load and lead to serious injury or a
fatal accident.
When attaching, removing, or transporting a pulley, use
slip-resistant protective gloves and perform work in a stable
place.
Failure to do so may drop the pulley and lead to serious injury or a
fatal accident.
Warning
Warning
Caution
Caution
Important
10141 MAE