artisan Umbria modular oven Скачать руководство пользователя страница 16

 

Page 16 

 

Curing your oven. 

Your  oven now needs to be cured. By building a series of 4 increasingly larger fires the oven is gradually 
brought up to its normal operating temperature. If you begin with large fires right away you will compro-
mise your oven’s longevity and the ability to cook well, and cause thermal stress which on an uncured  
refractory can cause cracking.  
First let the completed oven sit for a week to dry all the moisture out, then start a series of small fires to the 
following schedule. Monitor the oven temperature with the door thermometer or the optional hand held 
infrared thermometer. It is tricky to maintain an even temperature but is also a really good way to learn 
how the fire works in the oven and mastering the art of feeding the fire to control the heat.   
DAY 1 Maintain a oven temperature of 300 deg F throughout the day and as long into the evening as pos-
sible (close up the oven overnight.) 
DAY 2 repeat at 350 deg F 
DAY 3 repeat at 400 deg F 
DAY 4 repeat at 500 deg F 
With the door closed the temperature will hold for a long time, so rather than tending the oven all day, 
build enough of a fire to get to the desired temp, let the fire die down and close the door and a few hours 
later start another fire to raise the temp again. 
 

Firing and operation

  

For best results  with the least smoke, it is really important to use dry wood. Maple or alder  or other hard-
woods work best. Do not use resinous wood like fir, as this will give an acrid taste to the food.  Small  
kindling size pieces work best, burn well  and produce the least smoke.  
To start the fire, cedar kindling works well and a small hand held propane torch is excellent to ignite  
the wood. Once the kindling is well alight, introduce the hardwood sticks  approx 1” x 1”  to the fire. 
The fire should be built in the centre of the oven, then moved to the side for cooking. 
The oven floor bricks are intended for direct baking of pizza and breads. All other food products should be 
contained within approved cookware.  Stainless steel pans and some non stick pans work well, but make 
sure they are all metal construction  as plastic will melt in the oven!  Good quality long sleeve oven gloves 
are essential for use with your oven. The oven door is insulated and at low temperatures the handles are 
relatively cool , but at high oven temperatures gloves will be needed. 
The oven temperature can be monitored with the oven door thermometer  or with the optional hand held 
digital infrared thermometer.  
Only clean the floor with the copper brush from the tool kit, do not use steel wire brushes or natural fibre 
brushes. 
Do not close the oven door  fully while there is fire in the oven. This will cut off oxygen and cause the fire to 
erupt when the door is removed.. 
The oven should be operated only with the door fully open or fully closed. If there are flames in the oven 
always have the door open. If there is no fire (flames) in the oven, the door can be fully closed to retain the 
heat for baking and roasting etc. 
Ashes should be left to fully cool and placed in a metal container with a tight fitting lid. Beware of hot 
ashes near combustible materials and sparks and hot embers falling on stored kindling.  

Содержание Umbria modular oven

Страница 1: ...883 9848 will treeol com www artisanwoodfiredovens ca A major cause of oven related fire is failure to maintain the required Clearances air space to combustible materials It is of utmost importance That this oven be installed only in accordance with these instructions This oven is designed and intended for outdoor use only ...

Страница 2: ...age 7 Umbria kit components Page 8 Oven dimensions Page 9 Oven stand foundation Page 10 Oven stand block work Page 1 1 Oven stand top Page 1 2 Oven assembly overview Page 1 3 Oven assembly dome insulation chimney and arch Page 14 Oven assembly mesh and stucco Page 15 Oven assembly final stucco and design options Page 1 6 Curing your oven firing and operation Page 1 7 Maintenance ...

Страница 3: ... do not use any liquid fuels to start or maintain the fire Do not burn rubbish pressure treated lumber laminated wood or wet wood Keep children and pets away from a hot oven Dispose of ashes using a metal shovel and place in a metal container with a tight fitted lid The container should be stored on a non combustible surface away from all combustible material Dispose of ash only when completely co...

Страница 4: ...y claims regardless of the legal theory asserted such as breach of contract breach of warranty negligence tort violation of statue or regulation strict products liability consumer protection statutes or deceptive trade practices or damages including settlements judgments and awards and costs including attorneys fees and expenses incurred in defending claims arising out of the oven shall not be gre...

Страница 5: ...top of the dome If the space between the legs of the oven is used for wood storage it is recommended to have a metal container or box to prevent the possibility of sparks or embers from contacting the wood Floor hearth extension The minimum floor hearth extensions from the oven door opening to combustible floors are as follows 30 to either side of the door opening and 36 in front of the door openi...

Страница 6: ...loor cut to size 6 chimney anchor plate 6 stainless steel double wall chimney length not shown below fits on anchor plate 24 stainless steel double wall chimney length Stainless steel rain cap Container of super 3000 refractory mortar Options Granite arch Pizza tools peels copper brush shovel and rake Infrared hand held digital thermometer Long sleeve oven gloves Great wall stucco render mix Imasc...

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Страница 9: ...r 5 1 2 preferred is required Make the pad 48 8 56 square This will leave a 4 reveal around the stand to allow for the hearth support forms and the final finish material Lay 1 2 rebar on 12 centres 5 one way with the other 5 crossways and wire together Support the rebar halfway in the slab with small pieces of stone 10 Pieces of rebar 54 long are required Make sure the formwork is level and square...

Страница 10: ...dry laying blocks staggering the joints Cut blocks as required with a hammer and stone chisel or a brick saw After 3 layers have been laid place two pieces of 2 x 2 x 1 4 metal angle to support the blocks over the opening Cut rebar to fit down every other hole in the blocks and fill the blocks with concrete and allow to set ...

Страница 11: ... This is supported by vertical studs from the foundation Cut 1 2 rebar to fit inside the top of the stand before pouring the stand top set on 12 centres The cement board remains as part of the stand After a couple of days remove the form work and the internal supports Finish the sides of the stand as desired with render cultured stone etc It is recommended to finish the top with waterproof tile Th...

Страница 12: ...l Next the 4 cut tiles that make up the cook floor are placed on the insulation IMPORTANT the floor tiles have the manufacturers stamp on one side this faces the insulation On the front floor tile there are two 3 16 holes drilled for the stainless steel door stop pins to be cemented in The next operation needs 3 helpers as the oven dome weighs 192lb With 4 people wearing protective gloves lift the...

Страница 13: ...e internal spigot into the chimney open ing to give a smooth transition It is a good idea to attach the 6 chimney pipe before fitting the arch as the screws will be easier to access Test fit the arch to gauge the thickness of mortar to spread under the base thin set is recommended then coat the entrance of the oven with high temperature mortar and press into place and clean up The photo below show...

Страница 14: ...l which has the granite to tuck the mesh into If building on a flat stand wrap a horizontal strip of mesh around the base as a starting point It is also ok to attach small an gle brackets around the oven base for attaching the mesh be sure to maintain the 3 gap for the blanket Next step is applying the first scratch coat of stucco A product called Great Wall Concentrate is available from us It is ...

Страница 15: ...ng a shell thickness of approx 3 4 This is left to dry for 7 days then the waterproof flex coat can be applied This too is available from us Other oven enclosure designs Many other types of enclosure are possible The main thing to remember is not to have any combustible materials in the structure If a framed structure is required use metal studs and fibre cement board Below are some examples of di...

Страница 16: ... Small kindling size pieces work best burn well and produce the least smoke To start the fire cedar kindling works well and a small hand held propane torch is excellent to ignite the wood Once the kindling is well alight introduce the hardwood sticks approx 1 x 1 to the fire The fire should be built in the centre of the oven then moved to the side for cooking The oven floor bricks are intended for...

Страница 17: ... can be removed by un screwing the four retaining nuts Regularly sweep the oven clean of ashes and keep the oven door closed when not in use After long periods of not using the oven moisture can build up in the oven This is quite normal and it is recommended to take longer to bring the oven up to temperature to allow the moisture to dry out The outer stucco is a proven durable coating and also has...

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