ARO PD05X-X-X-B Скачать руководство пользователя страница 2

PD05X-X-X-B (en)

Page  2 of 12

OPERATING AND SAFETY PRECAUTIONS

 

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE 
STATIC SPARK

 

HAZARDOUS MATERIALS 
HAZARDOUS PRESSURE

WARNING

 

EXCESSIVE AIR PRESSURE. Can cause person-

al injury, pump damage or property damage.

S

Do not exceed the maximum inlet air pressure as stated on the
pump model plate.

S

Be sure material hoses and other components are able to with-
stand fluid pressures developed by this pump. Check all hoses
for damage or wear. Be certain dispensing device is clean and
in proper working condition.

WARNING

 

STATIC SPARK. Can cause explosion resulting in

severe injury or death. Ground pump and pumping system.

S

Use the pump ground lug provided. Connect to a 12 ga. (mini-
mum) wire (kit is included) to a good earth ground source.

S

Sparks can ignite flammable material and vapors.

S

The pumping system and object being sprayed must be
grounded when it is pumping, flushing, recirculating or spray-
ing flammable materials such as paints, solvents, lacquers,
etc. or used in a location where surrounding atmosphere is
conducive to spontaneous combustion. Ground the dispens-
ing valve or device, containers, hoses and any object to which
material is being pumped.

S

Secure pump, connections and all contact points to avoid
vibration and generation of contact or static spark.

S

Consult local building codes and electrical codes for specific
grounding requirements.

S

After grounding, periodically verify continuity of electrical path
to ground. Test with an ohmmeter from each component (e.g.,
hoses, pump, clamps, container, spray gun, etc.) to ground to
insure continuity. Ohmmeter should show 0.1 ohms or less.

S

Submerse the outlet hose end, dispensing valve or device in
the material being dispensed if possible. (Avoid free streaming
of material being dispensed.)

S

Use hoses incorporating a static wire.

S

Use proper ventilation.

S

Keep inflammables away from heat, open flames and sparks.

S

Keep containers closed when not in use.

WARNING

 

Pump exhaust may contain contaminants. Can

cause severe injury. Pipe exhaust away from work area and per-
sonnel.

S

In the event of a diaphragm rupture material can be forced out
of the air exhaust muffler.

S

Pipe the exhaust to a safe remote location when pumping haz-
ardous or inflammable materials.

S

Use a grounded 3/8" minimum i.d. hose between the pump and
the muffler.

WARNING

 

HAZARDOUS PRESSURE. Can result in serious

injury or property damage. Do not service or clean pump,
hoses or dispensing valve while the system is pressurized.

S

Disconnect air supply line and relieve pressure from the sys-
tem by opening dispensing valve or device and / or carefully
and slowly loosening and removing outlet hose or piping from
pump.

WARNING

 

HAZARDOUS MATERIALS. Can cause serious in-

jury or property damage. Do not attempt to return a pump to the
factory or service center that contains hazardous material.

Safe handling practices must comply with local and national
laws and safety code requirements.

S

Obtain Material Safety Data Sheets on all materials from the
supplier for proper handling instructions.

WARNING

 

EXPLOSION HAZARD. Models containing alumi-

num wetted parts cannot be used with 1,1,1-trichloroethane,
methylene chloride or other halogenated hydrocarbon sol-
vents which may react and explode.

S

Check pump motor section, fluid caps, manifolds and all
wetted parts to assure compatibility before using with solvents
of this type.

CAUTION

 

Verify the chemical compatibility of the pump

wetted parts and the substance being pumped, flushed or re-
circulated. Chemical compatibility may change with tempera-
ture and concentration of the chemical(s) within the
substances being pumped, flushed or circulated. For specific
fluid compatibility, consult the chemical manufacturer.

CAUTION

 

Maximum temperatures are based on mechani-

cal stress only. Certain chemicals will significantly reduce
maximum safe operating temperature. Consult the chemical
manufacturer for chemical compatibility and temperature lim-
its. Refer to Pump Data on page 1 of this manual.

CAUTION

 

Be certain all operators of this equipment have

been trained for safe working practices, understand it’s limita-
tions, and wear safety goggles / equipment when required.

CAUTION

 

Do not use the pump for the structural support of

the piping system. Be certain the system components are
properly supported to prevent stress on the pump parts.

S

Suction and discharge connections should be flexible connec-
tions (such as hose), not rigid piped, and should be compatible
with the substance being pumped.

CAUTION

 

Prevent unnecessary damage to the pump. Do

not allow pump to operate when out of material for long periods
of time.

S

Disconnect air line from pump when system sits idle for long
periods of time.

CAUTION

 

Use only genuine ARO

R

 replacement parts to

assure compatible pressure rating and longest service life.

NOTICE

 

Install the pump in the vertical position. The

pump may not prime properly if the balls do not check by grav-
ity upon start-up.

NOTICE

 

Re-torque all fasteners before operation. Creep

of housing and gasket materials may cause fasteners to loos-
en. Re-torque all fasteners to insure against fluid or air leakage.

NOTICE

 

Replacement warning labels are available upon

request: Static Spark" PN \ 93616-1, Diaphragm Rupture" PN
\ 93122.

 WARNING

CAUTION

NOTICE

= Hazards or unsafe practices which could

result in severe personal injury, death or
substantial property damage.

= Hazards or unsafe practices which could

result in minor personal injury, product or
property damage.

= Important installation, operation or 

maintenance information.

Содержание PD05X-X-X-B

Страница 1: ...imits diaphragm ball seat material E P R EPDM 60_ to 280_ F 51 to 138_ C HytrelR 20_ to 150_ F 29_ to 66_ C Nitrile 10_ to 180_ F 12 to 82_ C Polypropylene 35_ to 150_ F 2_ to 66_ C Polyurethane 10_ to 150_ F 12_ to 66_ C SantopreneR 40_ to 225_ F 40_ to 107_ C TeflonR PTFE 40_ to 225_ F 4_ to 107_ C VitonR 40_ to 350_ F 40_ to 177_ C Dimensional Data see pages 11 and 12 Noise Level 70 p s i 60 c ...

Страница 2: ... removing outlet hose or piping from pump WARNING HAZARDOUS MATERIALS Can cause serious in jury or property damage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements S Obtain Material Safety Data Sheets on all materials from the supplier for proper handling i...

Страница 3: ...tain ARO Smart Parts are indicated which should be available for fast repair and reduction of down time S Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly S Keep good records of service activity and include pump in preven tive maintenance program S Service Kits are available to service ...

Страница 4: ...Y325 122 4 B XXT 637427 XT 93111 2 T 93465 2 Sp 93265 4 T XXU 637427 XU 93112 2 U 93119 4 U XXV 637427 XV 93581 3 2 V Y327 122 4 V MANIFOLD FLUID CAP OPTIONS PD05X XXS XXX B Aluminum Stainless Steel PD05X AAS XXX B PD05X BAS XXX B PD05X ASS XXX B PD05X BSS XXX B N P T BSP N P T BSP Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl 12 Washer 4 95092 A 95092 A 15 Fluid Cap 2 ...

Страница 5: ...d evenly then re torque after initial run in 29 Nut 50 60 in lbs 5 6 6 8 Nm alternately and evenly then re torque after initial run in LUBRICATION SEALANTS Apply pipe sealant to threads l Apply Lubriplate 94276 to all O rings U cups and mating parts U Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using stainless steel fasteners 19 l 21 22 19 l 21 2...

Страница 6: ...parts 1 Pilot Valve 2 Major Valve S Air Motor Section Service is continued from Fluid Section repair PILOT VALVE DISASSEMBLY 1 Remove 123 screws releasing 103 covers 121 washers 118 actuator pins and 167 pilot piston 2 Remove 170 spool bushing and inspect inner bore of bushing for damage PILOT VALVE REASSEMBLY 1 Clean and lubricate parts not being replaced from service kit 2 Assemble 171 O rings t...

Страница 7: ... wait 10 minutes then re torque to 15 20 in lbs 1 7 2 3 Nm 123 Torque to 10 12 in lbs 1 13 1 36 Nm LUBRICATION SEALANTS l Apply Lubriplate 94276 to all O rings U cups and mating parts 135 136 111 174 l 132 134 l 138 l 139 l 137 144 l 103R 123 173 l 121 118 141 l 200 l 101 140 129 130 201 123 103L 144 l 169 l 168 l 171 l 118 167 121 l 174 170 l 173 MAJOR VALVE PILOT VALVE PARTS 250 232 l ...

Страница 8: ...R MOTOR SECTION SERVICE Service is divided into two parts 1 Pilot Valve 2 Major Valve S Air Motor Section Service is continued from Fluid Section repair PILOT VALVE DISASSEMBLY 1 Remove 123 screws releasing 103 covers 121 washers 118 actuator pins and 167 pilot piston 2 Remove 170 spool bushing and inspect inner bore of bushing for damage PILOT VALVE REASSEMBLY 1 Clean and lubricate parts not bein...

Страница 9: ...n re torque to 15 20 in lbs 1 7 2 3 Nm 123 Torque to 4 6 in lbs 0 45 0 68 Nm LUBRICATION SEALANTS l Apply Lubriplate 94276 to all O rings U cups and mating parts 135 l 137 136 111 174 l 132 134 l 166 l 138 l 139 l 137 129 144 l 103R 123 173 l 121 118 107 141 l 200 l 101 140 129 130 201 Optional 637438 Optional 123 103L 144 l 169 l 168 l 171 l 118 167 121 l 174 170 l 173 MAJOR VALVE PILOT VALVE PAR...

Страница 10: ...PD05X X X B en Page 10 of 12 TYPICAL CROSS SECTION Figure 5 Models PD05A XXS XXX B Models PD05R XXS XXX B ...

Страница 11: ...zed at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be non col lapsible type capable of pulling a high vacuum S Check all joints on intake manifolds and suction connections These must be airtight S Inspect the pump for solid objects lodged in the diaphragm chamber or the seat area DIMENSIONAL DATA PD05A XXS XXX ...

Страница 12: ...11 1 16 280 4 mm 6 152 4 mm 6 5 16 159 9 mm 2 50 8 mm Air Inlet 1 4 18 P T F SAE Short 6 23 32 170 6 mm 7 11 16 194 9 mm Figure 7 3 8 9 5 mm 4 7 8 123 8 mm 5 1 2 139 7 mm 3 1 16 77 8 mm 6 1 8 155 6 mm A B Pump Model A Material Inlet B Material Outlet PD05R AXS XXX B 1 2 14 N P T F 1 1 2 14 N P T F 1 PD05R BXS XXX B Rp 1 2 1 2 14 BSP parallel Rp 1 2 1 2 14 BSP parallel 1 1 4 31 8 mm PN 97999 1167 ...

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