ARO PD05X-X-X-B Скачать руководство пользователя страница 1

E

2007

CCN 15250384

&

 (800) 276-4658 

D

 FAX (800) 266-7016

INGERSOLL RAND COMPANY

 

LTD

P.O. BOX 151 

D

 ONE ARO CENTER 

D

 BRYAN, OHIO 43506-0151

OPERATOR’S MANUAL

PD05X-X-X-B

RELEASED: 11-10-05

REVISED:

2-28-07

(REV. 03)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1/2” DIAPHRAGM PUMP

1:1 RATIO, METALLIC

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options.
637427-XX for fluid section repair (see page 4).
637428 for air section repair (see pages 6 and 8).

PUMP DATA

Models

see Model Description Chart for -XXX".

. . . . . . . . . . . . 

Pump Type

Air Operated Double Diaphragm.

. . . . . . . . . 

Material

see Model Description Chart.

. . . . . . . . . . . . 

Weight

PD05A-XAS-XXX-B

10.36 lbs (4.70 kgs)

. . . 

. . . . . 

PD05A-XSS-XXX-B

16.57 lbs (7.52 kgs)

. . . . . 

PD05R-XAS-XXX-B

8.04 lbs (3.65 kgs)

. . . . . 

PD05R-XSS-XXX-B

14.25 lbs (6.46 kgs)

. . . . . 

Maximum Air Inlet Pressure

100 p.s.i.g. (6.9 bar)

. . . . . . . . . 

Maximum Material Inlet Pressure

10 p.s.i.g. (0.69 bar)

. . . . . 

Maximum Outlet Pressure

100 p.s.i.g. (6.9 bar)

. . . . . . . . . . 

Air Consumption 

@ 40 p.s.i.

1 c.f.m. / gallon (approx.)

. . . . . . . . . 

Maximum Flow Rate 

(flooded inlet)

12.0 g.p.m. (45.4 l.p.m.)

. . . . . 

Displacement / Cycle @ 100 p.s.i.

0.039 gallons (0.15 lit.)

. . . . 

Maximum Particle Size

3/32" dia. (2.4 mm)

. . . . . . . . . . . . 

Maximum Temperature Limits (diaphragm / ball / seat material)

E.P.R. / EPDM

-60

_

 to 280

_

 F (-51 to 138

_

 C)

. . . . . . . . . . . 

Hytrel

R

-20

_

 to 150

_

 F (-29

_

 to 66

_

 C)

. . . . . . . . . . . . . . . . 

Nitrile

10

_

 to 180

_

 F (-12 to 82

_

 C)

. . . . . . . . . . . . . . . . . 

Polypropylene

35

_

 to 150

_

 F (2

_

 to 66

_

 C)

. . . . . . . . . . . 

Polyurethane

10

_

 to 150

_

 F (-12

_

 to 66

_

 C)

. . . . . . . . . . . . 

Santoprene

R

-40

_

 to 225

_

 F (-40

_

 to 107

_

 C)

. . . . . . . . . . . 

Teflon

R

 PTFE

40

_

 to 225

_

 F (4

_

 to 107

_

 C)

. . . . . . . . . . . 

Viton

R

-40

_

 to 350

_

 F (-40

_

 to 177

_

 C)

. . . . . . . . . . . . . . . . 

Dimensional Data

see pages 11 and 12

. . . . . . . . . . . . . . . . 

Noise Level 

@ 70 p.s.i., 60 c.p.m.

75.0 db(A)

À

. . . . . 

À

The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-

ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart however certain com-
binations may not be recommended, consult a representative or the fac-
tory if you have questions concerning availability

.

Figure 1

PD05R-XSS-XXX-B

PD05A-XAS-XXX-B

MODEL DESCRIPTION CHART

PD05 X - X  X  S - X  X  X - B

PD05A - AAS - S  X  X - B

637427 -  X  X

Diaphragm

Ball

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: Model # PD05A-AAS-SAA-B
Fluid Section Service Kit # 637427-AA

Seat Material

F - Aluminum
P - Polypropylene
S - Stainless Steel

Diaphragm Material

A - Santoprene

T - Teflon PTFE / Santoprene

C - Hytrel

U - Polyurethane

G - Nitrile

V - Viton

Ball Material

A - Santoprene

T - Teflon PTFE

C - Hytrel

U - Polyurethane

G - Nitrile

V - Viton

S - Stainless Steel

Hardware Material

S - Stainless Steel

Fluid Caps / Manifold Material

A - Aluminum
S - Stainless Steel

Fluid Connection

A - 1/2 - 14 N.P.T.F. - 1
B - Rp 1/2 (1/2 - 14 BSP)

Center Section Material

A - Aluminum
R - Polypropylene

Содержание PD05X-X-X-B

Страница 1: ...imits diaphragm ball seat material E P R EPDM 60_ to 280_ F 51 to 138_ C HytrelR 20_ to 150_ F 29_ to 66_ C Nitrile 10_ to 180_ F 12 to 82_ C Polypropylene 35_ to 150_ F 2_ to 66_ C Polyurethane 10_ to 150_ F 12_ to 66_ C SantopreneR 40_ to 225_ F 40_ to 107_ C TeflonR PTFE 40_ to 225_ F 4_ to 107_ C VitonR 40_ to 350_ F 40_ to 177_ C Dimensional Data see pages 11 and 12 Noise Level 70 p s i 60 c ...

Страница 2: ... removing outlet hose or piping from pump WARNING HAZARDOUS MATERIALS Can cause serious in jury or property damage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements S Obtain Material Safety Data Sheets on all materials from the supplier for proper handling i...

Страница 3: ...tain ARO Smart Parts are indicated which should be available for fast repair and reduction of down time S Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly S Keep good records of service activity and include pump in preven tive maintenance program S Service Kits are available to service ...

Страница 4: ...Y325 122 4 B XXT 637427 XT 93111 2 T 93465 2 Sp 93265 4 T XXU 637427 XU 93112 2 U 93119 4 U XXV 637427 XV 93581 3 2 V Y327 122 4 V MANIFOLD FLUID CAP OPTIONS PD05X XXS XXX B Aluminum Stainless Steel PD05X AAS XXX B PD05X BAS XXX B PD05X ASS XXX B PD05X BSS XXX B N P T BSP N P T BSP Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl 12 Washer 4 95092 A 95092 A 15 Fluid Cap 2 ...

Страница 5: ...d evenly then re torque after initial run in 29 Nut 50 60 in lbs 5 6 6 8 Nm alternately and evenly then re torque after initial run in LUBRICATION SEALANTS Apply pipe sealant to threads l Apply Lubriplate 94276 to all O rings U cups and mating parts U Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using stainless steel fasteners 19 l 21 22 19 l 21 2...

Страница 6: ...parts 1 Pilot Valve 2 Major Valve S Air Motor Section Service is continued from Fluid Section repair PILOT VALVE DISASSEMBLY 1 Remove 123 screws releasing 103 covers 121 washers 118 actuator pins and 167 pilot piston 2 Remove 170 spool bushing and inspect inner bore of bushing for damage PILOT VALVE REASSEMBLY 1 Clean and lubricate parts not being replaced from service kit 2 Assemble 171 O rings t...

Страница 7: ... wait 10 minutes then re torque to 15 20 in lbs 1 7 2 3 Nm 123 Torque to 10 12 in lbs 1 13 1 36 Nm LUBRICATION SEALANTS l Apply Lubriplate 94276 to all O rings U cups and mating parts 135 136 111 174 l 132 134 l 138 l 139 l 137 144 l 103R 123 173 l 121 118 141 l 200 l 101 140 129 130 201 123 103L 144 l 169 l 168 l 171 l 118 167 121 l 174 170 l 173 MAJOR VALVE PILOT VALVE PARTS 250 232 l ...

Страница 8: ...R MOTOR SECTION SERVICE Service is divided into two parts 1 Pilot Valve 2 Major Valve S Air Motor Section Service is continued from Fluid Section repair PILOT VALVE DISASSEMBLY 1 Remove 123 screws releasing 103 covers 121 washers 118 actuator pins and 167 pilot piston 2 Remove 170 spool bushing and inspect inner bore of bushing for damage PILOT VALVE REASSEMBLY 1 Clean and lubricate parts not bein...

Страница 9: ...n re torque to 15 20 in lbs 1 7 2 3 Nm 123 Torque to 4 6 in lbs 0 45 0 68 Nm LUBRICATION SEALANTS l Apply Lubriplate 94276 to all O rings U cups and mating parts 135 l 137 136 111 174 l 132 134 l 166 l 138 l 139 l 137 129 144 l 103R 123 173 l 121 118 107 141 l 200 l 101 140 129 130 201 Optional 637438 Optional 123 103L 144 l 169 l 168 l 171 l 118 167 121 l 174 170 l 173 MAJOR VALVE PILOT VALVE PAR...

Страница 10: ...PD05X X X B en Page 10 of 12 TYPICAL CROSS SECTION Figure 5 Models PD05A XXS XXX B Models PD05R XXS XXX B ...

Страница 11: ...zed at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be non col lapsible type capable of pulling a high vacuum S Check all joints on intake manifolds and suction connections These must be airtight S Inspect the pump for solid objects lodged in the diaphragm chamber or the seat area DIMENSIONAL DATA PD05A XXS XXX ...

Страница 12: ...11 1 16 280 4 mm 6 152 4 mm 6 5 16 159 9 mm 2 50 8 mm Air Inlet 1 4 18 P T F SAE Short 6 23 32 170 6 mm 7 11 16 194 9 mm Figure 7 3 8 9 5 mm 4 7 8 123 8 mm 5 1 2 139 7 mm 3 1 16 77 8 mm 6 1 8 155 6 mm A B Pump Model A Material Inlet B Material Outlet PD05R AXS XXX B 1 2 14 N P T F 1 1 2 14 N P T F 1 PD05R BXS XXX B Rp 1 2 1 2 14 BSP parallel Rp 1 2 1 2 14 BSP parallel 1 1 4 31 8 mm PN 97999 1167 ...

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