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REV  2  

11/18/2013

C-2278

C

-2278

ARNOTT COIL SPRING CONVERSION KIT

FOR 

2002-2009

MERCEDES-BENZ E-CLASS

FRONT AIR STRUT REMOVAL

1. 

SET  THE STEERING TO STRAIGHT AHEAD.

2. 

RAISE   THE VEHICLE.

3. 

REMOVE  THE FRONT  WHEELS. (FIGURE 10-1)

FIGURE 10-1

GENERAL INFORMATION:

 

Reading this manual signifies your agreement to the terms of the general release, waiver of liability, and hold harmless agreement, 

the full text of which is available at www.arnottinc.com.

• 

Not to be stored below 5

o

F (-15

o

C) and above 122

o

F (50

o

C).

• 

Avoid damage to air lines and cables.

• 

Removal and installation is only to be performed by fully qualified personnel.

• 

Use car manufacturer’s diagnostic software.

CAUTION: 

Damage to the vehicle and air suspension system can be incurred if work is carried out in a manner other than specified 

in the instructions or in a different sequence.

To avoid the possibility of short circuits while working with electric components consult your owner's manual on how to 

disconnect your battery.

Consult your vehicle owner's manual, service manual, or car dealer for the correct jacking points on your vehicle and for 

additional care, safety and maintenance instructions. Under no circumstances should any work be completed underneath 

the vehicle if it is not adequately supported, as serious injuries and death can occur. 

These air springs contain a solenoid valve. Once inflated, only the “Mercedes DAS Star” diagnostic computer can deflate 

the air springs.

Содержание C-2278

Страница 1: ...ERSION 21 6808 1 ARNOTT REAR COIL SPRING CONVERSION 21 6838 1 ACCESSORY KIT Congratulations on your purchase of an Arnott air suspension product We at Arnott Incorporated are proud to offer a high quality product at the industry s most competitive pricing Thank you for your confidence in us and our product Proper installation is essential to experience and appreciate the benefits of this system Pl...

Страница 2: ... Use car manufacturer s diagnostic software CAUTION Damage to the vehicle and air suspension system can be incurred if work is carried out in a manner other than specified in the instructions or in a different sequence To avoid the possibility of short circuits while working with electric components consult your owner s manual on how to disconnect your battery Consult your vehicle owner s manual s...

Страница 3: ...ON KIT FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 10 2 FIGURE 10 3 5 SEPARATE THE BALL JOINT FROMTHE SPINDLE ASSEMBLY FIGURE 10 3 4 LOCATE AND REMOVE THE UPPER CONTROL ARM BALL JOINT NUT FIGURE 10 2 6 REMOVE THE SENSOR LINES FROM BRACKETS FIGURE 10 4 FIGURE 10 4 ...

Страница 4: ...002 2009 MERCEDES BENZ E CLASS FIGURE 10 5 FIGURE 10 6 8 DISCONNECT THE STRUT S ELECTRICAL PLUG LOCATED BEHINDTHE INNER FENDER WELL FIGURE 10 6 7 REMOVE THE INNER FENDER WELL SCREWS FIGURE 10 5 9 LOOSEN BUT DO NOT REMOVE THE LOWER STRUT MOUNTING BOLT FIGURE 10 7 FIGURE 10 7 ...

Страница 5: ...OTT COIL SPRING CONVERSION KIT FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 10 8 FIGURE 10 9 11 UNPLUG THE ELECTRICAL CONNECTOR FIGURE 10 9 10 REMOVE THE AIR LINE FIGURE 10 8 12 REMOVE THE THREE TOP MOUNTING BOLTS FIGURE 10 10 FIGURE 10 10 ...

Страница 6: ...RNOTT COIL SPRING CONVERSION KIT FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 10 11 FIGURE 10 12 14 REMOVE THE STRUT ASSEMBLY FROM THE VEHICLE FIGURE 10 12 13 REMOVE THE LOWER STRUT MOUNTING BOLT FIGURE 10 11 15 AIR STRUT REMOVAL COMPLETE ...

Страница 7: ... FIGURE 20 2 2 POSITION THE BOTTOM MOUNT ONTOTHE CONTROL ARM FIGURE 20 2 FRONT AIR STRUT INSTALLATION 1 INSTALL THE STRUT INTOTHE UPPER MOUNT CAVITY FIGURE 20 1 3 INSTALL THE BOTTOM MOUNT NUT AND BOLT FIGURE 20 3 FIGURE 20 3 Tighten all nuts and bolts to manufacturer s specifications during the installation process ...

Страница 8: ...ON KIT FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 20 4 FIGURE 20 5 5 INSTALL THE BALL JOINT NUT FIGURE 20 5 4 RECONNECTTHE BALL JOINTTO SPINDLE ASSEMBLY FIGURE 20 4 6 INSTALL THE THREE TOP MOUNTING NUTS FIGURE 20 6 7 FRONT STRUT INSTALLATION COMPLETE FIGURE 20 6 ...

Страница 9: ...IT FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 30 1 FIGURE 30 2 2 REMOVETHE BOLTS FROM FENDER WELL FIGURE 30 2 REAR AIR SPRING REMOVAL 1 REMOVETHE REAR WHEELS FIGURE 30 1 3 REMOVETHE PUSH PINS FROM FENDER WELLTO EXPOSETHE SENSOR JUNCTION BLOCK FIGURE 30 3 FIGURE 30 3 ...

Страница 10: ...G CONVERSION KIT FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 30 4 5 REMOVE THE SENSOR LINES FROM THE BRACKETS FIGURE 30 5 4 MARK THE CONNECTIONSTO ENSURE PROPER PLACEMENT IN REASSEMBLY REMOVE RETAINING CLIP AND UNPLUG SENSOR LINES FIGURE 30 4 FIGURE 30 5 ...

Страница 11: ...ENZ E CLASS FIGURE 30 6 FIGURE 30 7 7 REMOVE THE LOWER SHOCK BOLTS FIGURE 30 7 6 REMOVE THE AIR SPRING BOLTS FROM THE LOWER CONTROL ARMS FIGURE 30 6 8 REMOVE THE MOUNTING NUT FROMTHE AIR BLOCK CLEARLY MARKTHE AIRLINES ONTHE AIR DISTRIBUTATION BLOCK BEFORE DISCONNECTING FIGURE 30 8 FIGURE 30 8 ...

Страница 12: ...T COIL SPRING CONVERSION KIT FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 30 9 10 SUPPORT EXHAUST LOOSEN AND REMOVE EXHAUST FLANGE BOLTS FIGURE 30 10 9 AFTERTHE AIR LINES ARE REMOVED UNPLUGTHE AIR SPRINGS VALVE WIRING FIGURE 30 9 FIGURE 30 10 ...

Страница 13: ...R 2002 2009 MERCEDES BENZ E CLASS FIGURE 30 11 11 WITHTHE EXHAUST STILL SUPPORTED REMOVETHE RUBBER HANGERS THEN REMOVETHE EXHAUST FIGURE 30 11 12 REMOVETHE DRIVESHAFT SAFETY BAR ANDTHETWO PIECE HEAT SHEILDTO EXPOSETHE DRIVE SHAFT CARRIER BEARING FIGURE 30 12 FIGURE 30 12 ...

Страница 14: ...R 2002 2009 MERCEDES BENZ E CLASS FIGURE 30 13 FIGURE 30 14 14 REMOVETHE REAR DRIVESHAFT BOLTS FIGURE 30 14 13 REMOVETHETWO BOLTS HOLDINGTHE CARRIER BEARING CAREFULLY LOWER FIGURE 30 13 15 SLIDE THE DRIVESHAFTTOWARDTHE FRONT OF VEHICLE AND REMOVE FIGURE 30 15 FIGURE 30 15 ...

Страница 15: ...2 2009 MERCEDES BENZ E CLASS FIGURE 30 16 FIGURE 30 17 17 LOOSEN BOLTS AND REMOVE BOTH REAR ROCK GUARDS FIGURE 30 17 16 LOOSEN BOLTS AND REMOVETHE REAR HEAT SHIELDS FIGURE 30 16 18 REMOVE CALIPER CLIPS ANDTHEN REMOVE BOLTS FROM BRAKE PAD WEAR SENSORS FIGURE 30 18 FIGURE 30 18 ...

Страница 16: ...FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 30 19 FIGURE 30 20 20 REMOVE THE CAPS FROM THE CALIPER MOUNTING BOLTS LOOSEN AND REMOVE BOLTS FIGURE 30 20 19 UNPLUGTHE BRAKE PAD WEAR SENSORS FIGURE 30 19 21 REMOVE CALIPERS AND SUSPEND WITH CABLETIES FIGURE 30 21 FIGURE 30 21 ...

Страница 17: ...HOSE FIGURE 30 22 24 LOWERTHEVEHICLE AND POSITION JACK STANDS TO SUPPORT THE REAR SUB FRAME REMOVETHE FOUR 4 BOLTS HOLDING THE SUB FRAME TO THE VEHICLE FIGURE 30 24 FIGURE 30 24 FIRE HAZARD Use extreme caution when working on or around fuel tank as gas fumes may be present Use lifting platform hoist that is capable of raising the body separately from the wheels lift body at the lifting points pres...

Страница 18: ...2009 MERCEDES BENZ E CLASS FIGURE 30 25 FIGURE 30 26 26 LOCATE LOOSEN AND REMOVETHE SWAYBAR BOLTS FIGURE 30 26 25 SUPPORT CROSSMEMBER ASSEMBLY ON JACK STANDS AND RAISEVEHICLETO ACCESS THE AIR SPRINGS FIGURE 30 25 27 RAISE SWAY BARTOWARDS REAR OF VEHICLE FIGURE 30 27 FIGURE 30 27 ...

Страница 19: ...09 MERCEDES BENZ E CLASS FIGURE 30 28 FIGURE 30 29 29 REMOVE BOTH AIR SPRINGS AND RESERVOIRS FIGURE 30 29 28 LOOSEN AND REMOVETHE BOLTS FORTHE AIR RESEVOIRS FIGURE 30 28 30 WITHTHE AIR SPRINGS REMOVED REMOVETHE AIR LINES FROMTHETOP MOUNT OFTHE AIR SPRINGS FIGURE 30 30 FIGURE 30 30 ...

Страница 20: ...D RINGTIE DOWN ONTHETRUNK FLOOR AND PULL BACKTHE CARPETTO ACCESSTHE REAR TOP SHOCK MOUNT FIGURE 30 32 31 TO REMOVETHE REAR SHOCKS GAIN ACCESSTOTHETRUNK AND PULL HANDLESTO FOLD THE REAR SEATS DOWN FIGURE 30 31 33 REMOVETHETOP NUTS AND PULLTHE SHOCKS FROM UNDERNEATHTHE VEHICLE FIGURE 30 33 FIGURE 30 33 34 AIR SPRING AND SHOCK REMOVAL IS COMPLETE ...

Страница 21: ...MOUNT CLIPS AND REPLACE WITH THE ONES PROVIDED IN THE KIT FIGURE 40 2 3 INSTALL THE UPPER SPRING PERCHES ONTO THE NEW CLIPS FIGURE 40 3 FIGURE 40 3 REAR COIL SPRING AND SHOCK INSTALLATION 1 INSTALL THE NEW SHOCKS INTO THE TOP MOUNTS AND SECURE FIGURE 40 1 Tighten all nuts and bolts to manufacturer s specifications during the installation process ...

Страница 22: ... BENZ E CLASS FIGURE 40 4 FIGURE 40 5 5 REINSTALLTHE FOUR SUB FRAME BOLTS AND SECURE FIGURE 40 5 4 INSTALLTHE LOWER SPRING PERCHES INTOTHE LOWER CONTROL ARMS AND SECURE FIGURE 40 4 6 WITHTHE SUB FRAME MOUNTED BACK ONTOTHE VEHICLE REMOVETHE LOWER SWAY BAR END LINK BOLT FIGURE 40 6 FIGURE 40 6 ...

Страница 23: ...G CONVERSION KIT FOR 2002 2009 MERCEDES BENZ E CLASS FIGURE 40 7 FIGURE 40 8 8 LOOSEN AND REMOVE FRONTTRAILING ARM BOLT FIGURE 40 8 7 LOOSEN AND REMOVE REARTRAILING ARM BOLT FIGURE 40 7 9 LOOSEN AND REMOVE UPPER CONTROL ARM BOLT FIGURE 40 9 FIGURE 40 9 ...

Страница 24: ...2009 MERCEDES BENZ E CLASS FIGURE 40 10 FIGURE 40 11 11 PULL DOWN ON LOWER CONTROL ARM AND INSTALL SPRING INTOTHETOP SPRING PERCH FIGURE 40 11 10 LOOSEN AND REMOVE LOWER CONTROL ARM BOLT FIGURE 40 10 12 SLIDE SPRING OVERTHE HUMP OFTHE LOWER SRING PERCH FIGURE 40 12 FIGURE 40 12 ...

Страница 25: ...IVE SHAFT EXHAUST WHEEL WELLS WHEELS ANDTIRES ECT ARE IN REVERSE ORDER OF WHICHTHEY WERE DISASSEMBLED 13 USING A STAND OR JACK RAISETHE LOWER CONTROL ARMTO COMPRESSTHE SPRING AND INSTALLTHE LOWER SHOCK BOLTTO HOLD IN PLACE FIGURE 40 13 15 INSTALLATION OF REAR SPRINGS AND SHOCKS COMPLETE THE LOWER CONTROL ARM BOLT SLEEVE MAY NEEDTO BE ADJUSTEDWHEN INSTALLINGTHE LOWER CONTROL ARM NOTE It is nesessar...

Страница 26: ...Z E CLASS FIGURE 50 1 FIGURE 50 2 2 PULL BACKTHE KICK PANNEL AND REMOVETHE FOAM INSULATION BENEATH FIGURE 50 2 ELECTRONIC BYPASS MODULE INSTALLATION 1 BEGIN BY REMOVINGTHE FRONT PASSENGER SIDE FLOOR MAT FIGURE 50 1 3 LOCATE AND REMOVETHETHREE NUTS HOLDINGTHE METAL SHIELD FIGURE 50 3 FIGURE 50 3 ...

Страница 27: ...N CONTROL MODULE MOUNTED ONTHE METAL SHIELD DISCONNECT ALLTHREE TWO LARGE AND ONE SMALL PLUGS CONNECTEDTOTHE SIDE FIGURE 50 5 4 REMOVETHE METAL SHIELD AND REST IT ONTHE FLOORTO EXPOSETHE VEHICLES AIR SUSPENSION CONTROL MODULE FIGURE 50 5 6 LOCATE A SUITABLE GROUND AND INSTALLTHE BLACK WIRE FROMTHE ELECTRONIC BYPASS MODULES WIRING HARNESS FIGURE 50 6 FIGURE 30 18 ...

Страница 28: ...Z E CLASS FIGURE 50 7 7 LOCATETHE POSITIVE 12VOLT POWER SOURCE AND INSTALLTHE REDWIRE FROMTHE ELECTRONIC BYPASS MODULES WIRING HARNESS FIGURE 50 7 8 LOCATETHE SMALL TWO WIRE PLUG FROMTHE VEHICLES WIRING HARNESS AND PLUG IT INTOTHE ELECTRONIC BYPASS MODULES WIRING HARNESS FIGURE 50 8 FIGURE 50 8 ...

Страница 29: ...CTRONIC BYPASS MODULE IN A SUITABLE LOCATION AND REINSTALL ALL PANELS IN REVERSE ORDER OF WHICHTHEY WERE DISASSEMBLED FIGURE 50 10 9 PLUGTHE NEW WIRING HARNESS INTOTHE ELECTRONIC BYPASS MODULE FIGURE 50 9 11 ELECTRONIC BYPASS MODULE INSTALLATION COMPLETE DO NOT PLUGTHE FACTORYWIRING HARNESS BACK INTOTHEVEHICLES AIR SUSPENSION CONTROL MODULE NOTE ...

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