Ariens Sierra 1340G Скачать руководство пользователя страница 41

11 - 41

11.1  TOOLS

There are some specialized tools and test equipment 
that are needed for electrical repair work. A brief 
description of these follows.

Long or needle-nose pliers - used to connect or bend 
wires and connectors in close quarters.

Diagonal cutters - used to cut wires or trim 
connections.

Wire stripper/crimping tool - available separately or 
as a combination tool, used to strip insulation from 
wires of various sizes, crimp terminals and connector 
on wires.

Soldering gun or soldering iron - used to solder all 
splices and connections to terminals, connectors, etc. 
A soldering gun is faster and more convenient than 
waiting for a soldering iron to heat.

Multimeter - analog or digital to measure voltage, 
amperage and ohms.

Tachometer - used to measure engine speed. 
Required to properly test alternator and charging 
circuits where output is dependent upon engine.

Heat gun - used to shrink insulated tubing in place. 
Used to replace electrical tape or insulated sleeving. To 
use place a piece of shrink tubing over a wire joint, 
heat with the heat gun, and it shrinks tightly around the 
joint to insulate it.

Supplies - electrical tape, rosin core solder (never use 
acid or acid core solder on electrical joints), an 
assortment of various size terminals, connectors, 
insulated or heat shrink tubing (for use on joints and 
connections), and an assortment of automotive type 
wire (in several colors).

Ariens recommends that all work be done in a 
professional manner. The use of the tubing to cover 
joints and the soldering of connections contribute to a 
professional looking job. In addition to a pleasing 
appearance. repairs made in this manner are more 
likely to withstand vibration. (The weakest points in an 
electrical system are at the joints where wires are 
attached. Vibration causes wires to flex at these points 
and eventually to break).

Replace all defective components with Ariens Factory 
replacement parts only. Engine parts, such as rectifiers 
or alternator components should be secured through 
the nearest engine service center.

Ariens does not recommend attempting to repair 
electrical components. Most do not lend themselves to 
repair and you would have more money invested in 
"time of repair" than the part would cost and the results 
may not be as good.

11.2  ELECTRICAL MEASUREMENTS

In many electrical circuits, there is some visible effect 
which indicates that the circuit is functioning properly. A 
switch is turned "ON" and a lamp lights. A key is 
turned, a starter motor runs and cranks the engine.
If the lamp does not light, or the starter motor does not 
run, some means of measuring voltage, current flow, 
resistance and continuity is needed, (continuity means 
there is a complete electrical path through the circuit or 
component.)
To know exactly what conditions exist in an electrical 
circuit requires AC and DC Voltmeter, AC and DC 
Ammeter, and an Ohmmeter.

Multimeter

A single combination meter that does all of these things 
is available. Such a meter is called a Multimeter or Volt-
Ohm-multitester (VOM). Meters of this kind are avail-
able in many forms and all change functions and 
ranges with switches, or by plugging test leads into dif-
ferent jacks. Multimeters are available in two basic 
types, Analog and Digital.

Analog Meters

Analog Meters have a needle that moves across a 
scale to give a reading. The longer the scale, the easier 
it is to read and more accurate the reading will be. A 
jeweled movement is used in this type of meter is more 
likely to be damaged through rough handling (except 
for overloaded Protected Meters) or by measuring high 
values that exceed the range set on the meter than a 
digital meter. They provide excellent service for the 
money as long as they are used with care.

Digital Meters

Digital Meters do not have a movement and are there-
fore more rugged. The reading shows up directly on a 
display window of some type. Since they read direct, 
no skill in reading the scale is required, nor is it neces-
sary to set the range. The meter switches the ranges 
automatically. One has only to select the function DC 
Volts, AC Ampere, Ohms, etc.,) connect the test leads, 
and the reading is shown on the display. Because of 
the internal circuitry and the lack of a movement, these 
meters are not likely to be damaged by overloads.

In the discussions that follow, either type of meter may 
be used. Test procedures are the same. It is best to 
learn proper procedures, even though some meters 
may be more forgiving of mistakes. Where differences 
in use may occur, they will be covered in the discus-
sion.

SECTION 11 - ELECTRICAL

Содержание Sierra 1340G

Страница 1: ...Sierra 03675400 04 00 Printed in USA Service Manual Models 936014 026 936305 313...

Страница 2: ...26 6 3 Hydro Transmission Removal 6 26 6 4 Hydro Transmission Repair Minor 6 27 6 5 Hydro Transmission Repair Major 6 28 6 6 Hydro Transmission Installation 6 33 Section 7 Gear Drive Train 7 34 7 1 G...

Страница 3: ...d 1 4 UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts The replacement of any part on this vehicle with anything other than a Ariens authorized replacement part may adversely affect th...

Страница 4: ...proper operation If unit is to be used by someone other than original purchaser loaned rented or sold ALWAYS provide the Operator s Manual and any needed safety training before operation 2 6 SAFETY PR...

Страница 5: ...dro models depress clutch brake pedal only if necessary disengage mower clutch slowly release clutch brake pedal and slowly engage the forward pedal Do Not Do not turn on slopes unless necessary and t...

Страница 6: ...are hot from operation Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with...

Страница 7: ...harging Capacity 3 5 AMP Unregulated 3 5 AMP Unregulated 3 5 AMP Unregulated Fuel Filter 120 Micron 120 Micron 120 Micron 2 1 2 GPA Capacity 2 1 2 GPA Capacity 2 1 2 GPA Capacity Engine Oil 5W30 Below...

Страница 8: ...Charging Capacity 3 5 AMP Unregulated 15 AMP Regulated 16 AMP Regulated Fuel Filter 120 Micron 120 Micron 120 Micron 2 1 2 GPA Capacity 2 1 2 GPA Capacity 2 1 2 GPA Capacity Engine Oil 5W30 Below 40o...

Страница 9: ...ner Charging Capacity 16 AMP Regulated 16 AMP Regulated 315 AMP Unregulated Fuel Filter 120 Micron 120 Micron 120 Micron 2 1 2 GPA Capacity 2 1 2 GPA Capacity 2 1 2 GPA Capacity Engine Oil 5W30 Below...

Страница 10: ...r Charging Capacity 16 AMP Regulated 15 AMP Regulated 16 AMP Unregulated Fuel Filter 120 Micron 120 Micron 120 Micron 2 1 2 GPA Capacity 2 1 2 GPA Capacity 2 1 2 GPA Capacity Engine Oil 5W30 Below 40o...

Страница 11: ...y 15 AMP Regulated 16 AMP Regulated 3 5 AMP Unregulated Fuel Filter 120 Micron 120 Micron 120 Micron 2 1 2 GPA Capacity 2 1 2 GPA Capacity 2 1 2 GPA Capacity Engine Oil 5W30 Below 30o F 1o C 5W30 Belo...

Страница 12: ...oam Precleaner Charging Capacity 16 AMP Regulated 3 5 AMP Unregulated 16 AMP Regulated Fuel Filter 120 Micron 120 Micron 120 Micron 2 1 2 GPA Capacity 2 1 2 GPA Capacity 2 1 2 GPA Capacity Engine Oil...

Страница 13: ...Charging Capacity 16 AMP Regulated 16 AMP Regulated 16 AMP Regulated Fuel Filter 120 Micron 120 Micron 120 Micron 2 1 2 GPA Capacity 2 1 2 GPA Capacity 2 1 2 GPA Capacity Engine Oil 5W30 Below 40o F...

Страница 14: ...56 1 7 Oil Filter Yes Air Cleaner Paper Element Foam Precleaner Charging Capacity 16 AMP Regulated Fuel Filter 120 Micron 2 1 2 GPA Capacity Engine Oil 5W30 Below 30oF 1oC 30w Above 30o F 1o C Spark P...

Страница 15: ...9 Headlights 10 Parking Brake control 11 Fuel Level Indicator 12 Seat Position or Adjustment 13 Transmission Disconnect Control Hydro Only 14 Expansion Hose with Vent Hydro Only 15 Mower Height Indica...

Страница 16: ...or the locations of the grease fittings on your machine Every 25 hours apply motor oil to all pin connections pivots points and areas where sliding occurs 4 4 CHECKING FASTENERS Each day before operat...

Страница 17: ...e and return the unit to service 4 7 CHECKING ENGINE COOLING IMPORTANT To prevent severe damage to the engine proper cooling will need to be maintained Check the engine cooling yearly Clean more often...

Страница 18: ...sure proper operating performance 1 Locate the unit on a flat level surface to limit the chance of the unit rolling while performing the following procedures 2 Actuate the bypass freewheel control 3 S...

Страница 19: ...SION NEUTRAL HYDRO 1 Raise and block the rear of the unit so that the rear wheels are off the ground 2 With the operator in the seat start the unit and allow the transmission to warm up prior to adjus...

Страница 20: ...ing clearance To check for proper setting place a feeler gage between two of the disks the brake will need to be released There should be 0 015 to 0 025 clearance If the clearance is not correct make...

Страница 21: ...the tension spring is 4 5 or shorter the belt is worn and will need to be replaced 4 21 MOWER BELT REPLACEMENT Disconnect the main idler spring from the unit frame and remove the PTO drive belt from...

Страница 22: ...order and secure belt finger hardware with 1 16 to 1 8 clearance between belt fingers and belt 4 24 STEERING If looseness is noticed in the steering system check hardware for tightness and wear point...

Страница 23: ...r 22 Incorrect grade of fuel 43 Faulty suction pipe 2 Bad electrical connection 23 Sticking throttle restricted movement 44 Choked oil filter 3 Faulty starter motor 24 Exhaust pipe restriction 45 Bad...

Страница 24: ...e bolts and lift the engine with a hoist to remove it from the frame 5 3 ENGINE INSTALLATION 1 Check the engine base and unit frame for damage before installing the engine 2 Place the throttle choke c...

Страница 25: ...alve 44 Gears improperly installed 3 Inspect charge check valves 24 Inspect charge pump 45 Forks rod assembly incorrectly installed 4 Incorrect grade of lubricating oil 25 Bad transmission pump 46 Shi...

Страница 26: ...tank and remove the fuel tank from the unit by releasing the fuel line from the fuel pickup tube in the tank 6 Raise and block the unit frame on jack stands forward of the transaxle in the frame 7 Rem...

Страница 27: ...e pump input shaft the displacement control shaft and bypass actuator shaft of the transaxle These seals can be replaced without major disassembly of the unit Replacement of these seals will require r...

Страница 28: ...ect the lower housing for damage Inspect the axle journal bearing pockets for excessive wear Inspect the brake rotor stator pocket for excessive wear NOTE Prior to reassembly the housing mating sur fa...

Страница 29: ...ace it with a new oil filter during reassembly 23 Using a 9 16 socket or box end wrench remove the three assembly bolts retaining the center section in the upper housing 24 Remove the center section a...

Страница 30: ...earing Once removed the seal is not reusable 38 Remove the input shaft bearing ring 39 Remove the pump input shaft assembly from the housing 40 Inspect the shaft and bearing for unusual wear or damage...

Страница 31: ...ft into the center section 18 Install the bypass plate small end first into the center section 19 Lubricate the running faces and install the motor block kit onto the motor shaft 20 Position the washe...

Страница 32: ...d retaining ring Use care to avoid over extending the retaining ring 39 Prior to adding oil to the transmission it is recommended that you test for leaks This may be performed with a small hand pump o...

Страница 33: ...e bolts and two self tapping cap screws 10 Reinstall the fuel tank and attach the fuel line route the seat switch wires over the fuel tank 11 With the mower deck lift arm in the up position reinstall...

Страница 34: ...nt relief valve 44 Gears improperly installed 3 Inspect charge check valves 24 Inspect charge pump 45 Forks rod assembly incorrectly installed 4 Incorrect grade of lubricating oil 25 Bad transmission...

Страница 35: ...Remove the two brake bracket screws and remove the brake assembly 8 Remove the oil from the unit prior to removing the gear shaft assemblies 9 Remove the top bearing block on the bull gear of the dif...

Страница 36: ...ing to thick ness 7 Add the spacer to countershaft on the other side of the reverse gear Then place a thrust washer on each end of the counter shaft and insert the bronze bushings 8 Place the large wa...

Страница 37: ...assemble the pinion gear support bracket and check for wear on the rack or pinion gear Replace the parts as needed 8 2 STEERING UNIT ASSEMBLY 1 Reassemble the steering pinion support and shim for corr...

Страница 38: ...lever pivot and remove the washers and bushings 10 Remove the carriage bolts and nuts holding the pivot rod to the rear deck supports 9 3 LIFT SYSTEM INSTALLATION 1 Insert the cross shaft and coil ass...

Страница 39: ...replace Idles Fast Lean 2 3 7 repair or replace Will Not Accelerate 1 6 12 14 15 16 repair or replace Over Rich Acceleration 1 15 repair or replace Hesitates 2 6 11 12 16 repair or replace Will Not R...

Страница 40: ...the fuel pump diaphragm chamber and transmits the impulses to the pump diaphragm The impulses actuate the diaphragm and the flap valves to lift the fuel from the fuel tank to the carburetor 10 3 FUEL...

Страница 41: ...vested in time of repair than the part would cost and the results may not be as good 11 2 ELECTRICAL MEASUREMENTS In many electrical circuits there is some visible effect which indicates that the circ...

Страница 42: ...ck level of electrolyte If the level is low add distilled water to bring it up to the required level 7 Replace the vent caps It is not necessary to tighten more than finger tight 8 Wash off the batter...

Страница 43: ...until the switch is actuated breaking the circuit and stopping current flow through it An example is an ignition switch that grounds the magneto when in the off position completing the circuit but op...

Страница 44: ...ightly different manner Relay A basic relay consists of a coil of wire wound around a soft iron magnetic core When current is passed through the coil the core is magnetized and pulls down on a magneti...

Страница 45: ...RCUITS Lighting circuits are simple circuits and easiest to trouble shoot in most equipment They consist of the lights connected in parallel a normally open switch a protective fuse and a source of po...

Страница 46: ...test and repair or replace engine components including rectifiers and regulators Units that contain both a rectifier and regulator are tested in a working circuit to make sure the regulator portion of...

Страница 47: ...lenoid 2 Step 4 With the ignition switch in the start position power is transferred from terminal S2 to S1 Terminal solenoid and goes to ground through the base of the starter solenoid Clutch check ou...

Страница 48: ...4 DISENGAGED ENGAGED Key Switch 03602300 Relay 03042800 Seat Switch 03654200 Light Switch 03656800 Transmission Neutral Switch 08803700 Clutch Brake Switch 03657100 PTO Switch 53603800 The diagrams b...

Страница 49: ...1 50 13 00 Vdc A 11 50 13 00 Vdc 11 50 13 00 Vdc S 1 11 50 13 00 Vdc S 2 11 50 13 00 Vdc 11 50 13 00 Vdc Seat Switch Off Run Start Pink 11 50 13 00 Vdc 11 50 13 00 Vdc Black Connected To Ground PTO Sw...

Страница 50: ...rence Page 10 Relay 2 Off Run Start Black 85 11 50 13 00 Vdc 11 50 13 00 Vdc Yellow red 86 Connected To Ground 87 Not Used Not Used White black 87a Connected To Ignition Module Black 30 Connected To G...

Страница 51: ...ruise Control Resistance Is 23 3 26 8 Ohms When Correct Normally Open Contacts Manually Activated Contact Resistance Is 0 1 0 3 Ohms When Correct Cruise Switch Off Run Start Yellow red 11 50 13 00 11...

Страница 52: ...TARTER ORANGE RED VIOLET ORANGE PURPLE PINK BLACK START DIODE START RELAY YELLOW RED ORANGE BLACK SEAT RELAY PURPLE WHITE BLACK BROWN YELLOW GREEN BLACK RED VIOLET PURPLE YELLOW RED BLACK YELLOW RED B...

Страница 53: ...GHT VOLT AGE SENSOR MODULE 87 87 PURPLE WHITE RED 87 A B C D E F PURPLE WHITE BLACK ENGINE STARTER PURPLE PURPLE RED VIOLET OFF ON MOM CRUISE MAGNET PURPLE BLACK BLACK BROWN BLACK RED VIOLET BLACK BRO...

Страница 54: ...D LOW BATTERY LIGHT VOLT AGE SENSOR MODULE 87 87 PURPLE WHITE RED 87 A B C D E F RED WHITE BLACK ENGINE STARTER PURPLE RED VIOLET SAFETY SWITCH OFF ON MOM CRUISE MAGNET PURPLE BLACK BLACK BROWN BLACK...

Страница 55: ...TERY LIGHT VOLT AGE SENSOR MODULE 87 87 PURPLE WHITE RED 87 A B C D E F PURPLE WHITE BLACK ENGINE STARTER PURPLE PURPLE RED VIOLET SAFETY SWITCH OFF ON MOM CRUISE MAGNET PURPLE BLACK BLACK BROWN BLACK...

Страница 56: ...W BATTERY LIGHT VOLT AGE SENSOR MODULE 87 87 PURPLE WHITE RED 87 A B C D E F PURPLE WHITE BLACK ENGINE STARTER PURPLE PURPLE RED VIOLET SAFETY SWITCH OFF ON MOM CRUISE MAGNET PURPLE BLACK BLACK BROWN...

Страница 57: ...STARTER ORANGE RED VIOLET ORANGE PURPLE PINK BLACK START DIODE START RELAY YELLOW RED KEY SWITCH ORANGE BLACK SEAT RELAY PURPLE WHITE BLACK BROWN YELLOW GREEN BLACK RED VIOLET PURPLE YELLOW RED BLACK...

Страница 58: ...OW BATTERY LIGHT VOLT AGE SENSOR MODULE 87 87 PURPLE WHITE RED 87 A B C D E F LIGHTING RED BLACK WHITE BLACK ENGINE STARTER PURPLE RED VIOLET SAFETY SWITCH OFF ON MOM CRUISE MAGNET ORANGE BLACK BLACK...

Страница 59: ...LIGHT VOLT AGE SENSOR MODULE 87 87 PURPLE WHITE RED 87 A B C D E F PURPLE WHITE BLACK ENGINE STARTER PURPLE PURPLE RED VIOLET OFF ON MOM CRUISE MAGNET PURPLE BLACK BLACK BROWN BLACK RED VIOLET BLACK B...

Страница 60: ...LOW BATTERY LIGHT VOLT AGE SENSOR MODULE 87 87 PURPLE WHITE RED 87 A B C D E F PURPLE WHITE BLACK ENGINE STARTER PURPLE PURPLE RED VIOLET SAFETY SWITCH OFF ON MOM CRUISE MAGNET PURPLE BLACK BLACK BROW...

Страница 61: ...ED VIOLET ORANGE PURPLE PINK BLACK START DIODE START RELAY YELLOW RED ORANGE BLACK SEAT RELAY PURPLE WHITE BLACK BROWN YELLOW GREEN BLACK RED VIOLET PURPLE YELLOW RED BLACK YELLOW RED BLACK SEAT SWITC...

Страница 62: ...the unit the disassembly of the mower may be done 2 Remove the left side mower spindle cover 3 Remove the mower deck blades hardware mower deck blades blade trays retainer hub spindle key and bearing...

Страница 63: ...ove the double pulley assembly 5 Check the bearings and spindle shaft for wear and replace the damage parts 6 Bearings need to be removed with a bearing puller and replaced with a bearing driver in a...

Страница 64: ...3 MULE DRIVE BELT 1 Remove belt guard hardware and guard from housing Release tension on flat idler and remove belt from V and flat idler on push frame 2 Remove lower mounting rod and stabilizer stra...

Страница 65: ...e bearing to housing and remove bearing 5 Remove cap screw lock washer washer and flange bushing from ends of auger shaft Remove rib neck bolts and flange whiz lock nuts securing bearing supports to h...

Страница 66: ...Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www ariens com...

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