
18
PLEASE DISPOSE OF WASTE OIL PROPERLY TO
CONSERVE OUR ENVIRONMENT.
4. When all the oil has been drained from the engine, clean
and replace the drain plug. MAKE SURE it is properly
tightened before refilling the engine.
Refilling the Engine
Refill the engine through the oil fill port with 2.0 qts. (1.9 L)
of oil. Make sure the appropriate grade of oil is used (Section
6.1.2). As you add oil, frequently check the level with the
dipstick. Do not overfill. Start engine. Check for leaks. Stop
the engine. Check the oil level. Add oil only to the “Full”
mark on the dipstick.
6.2 TRANSMISSION OIL INFORMATION
6.2.1 Checking the Transmission Oil Level
Check the transmission oil level daily or before each use.
The transmission in the Titan does not have an oil dipstick.
Check for correct oil level by viewing the site glass installed
to the lower portion of the transmission housing (Figure 6-2).
To view this site glass, remove the quick release firewall. Oil
filling half the site glass indicates correct oil level.
Add 80 W 90 Gear Lube HYPOY-C through the transmission
oil fill vent hole until the transmission is filled to the correct
level. DO NOT OVERFILL.
Sight Glass
Drain Plug
Oil Fill (Vent)
Figure 6-2. HDi transmission.
SECTION 6
OIL, FILTER AND LUBRICATION INFORMATION
6.2.2 Changing the Transmission Oil
Change the transmission oil after the first 20 hours of op
-
eration. After this, change the transmission oil every 150
operating hours. Start and warm up the engine so the oil will
drain easily.
Remove firewall to access the drain plug located at the bottom
of the transmission. Drain the transmission oil into a suitable
container and dispose of the oil at a disposal site.
While draining the transmission oil, be sure to clean off any
metal particles that are on the magnet of the drain plug. These
fine metal particles are a result of the transmission gears mesh
-
ing during the initial break-in period. Re-install the plug and
tighten it securely.
Removing the oil from the ADMIRAL transmission requires
the use of a vacuum style pump such as the 638-02 Big Boy,
Top Sider (available from Ontario Drive and Gear). Due to
the design of the ADMIRAL transmission, the majority of the
oil in the case will be below the drain plug.
Remove the drain plug (Figure 6-2) and drain the oil until the
flow stops. Insert the vacuum tube of the Big Boy Vacu-Pump
into the drain plug hole and remove the remaining oil from
the transmission sump.
Refilling the Transmission
Install the drain plug. Remove the fill/vent plug located on
the top of the transmission. Fill the transmission with 80W90
Gear Lube HYPO-C. Fill the transmission until the sight
glass is half full. Oil capacity is 1.27 qts. (1.2 L).
6.3 FILTER INFORMATION
6.3.1 Air Filter
The Kohler Aegis engine is equipped with a heavy duty high
density paper air cleaner element surrounding a canister style
inner element. Cleaning is not recommended, each element
should be replaced when dirty. See Figure 6-3.
Figure 6-3. Air Cleaner Element and Inner Element.