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17

DIVISION II - OPERATION/

MAINTENANCE

Specifications

 Specifications subject to change without notice.

ENGINE

Type

Four-Cycle/Liquid Cooled

Bore x Stroke

89 mm x 71.12 mm (3.5 x 2.8 in.) - 500
102 mm x 85 mm (4.01 x 3.4 in.) - 700

Displacement

442 cc (27 cu in.) - 500
695 cc (42.4 cu in.) - 700

Spark Plug Type

NGK CR7E - 500
NGK CPR8E - 700

Spark Plug Gap

0.7-0.8 mm (0.028-0.031 in.) - 500
0.5-0.6 mm (0.019-0.024 in.) - 700

Brake Type

Hydraulic Disc/Rear Driveline - 500
Four Wheel Hydraulic - 700

CHASSIS

Length (Overall)

327.6 cm (129.0 in.)

Height (Overall)

200.6 cm (79.0 in.)

Width (Overall)

152.4 cm (60 in.)

Suspension Travel (Front/Rear)

25.4 cm (10 in.)

Tire Size (Front)

26 x 9R-14

Tire Size (Rear)

26 x 11R-14

Tire Inflation Pressure 

1.12 kg/cm² (16 psi) - 500
1.4 kg/cm² (20 psi) - 700

MISCELLANY

Dry Weight (Approx)

592 kg (1307 lb) - 500
618 kg (1363 lb) - 700

ROPS Tested Curb Weight   

680 kg (1500 lb)

Gas Tank Capacity 

31 L (8.2 U.S. gal.)

Coolant Capacity

2.9 L (3.0 U.S. qt)

Differential Capacity 

275 ml (9.3 fl oz) 

Rear Drive Capacity

250 ml (8.5 fl oz)

Engine Oil Capacity (Approx)

2.8 L (3.0 U.S. qt) - 500
1.9 L (2.0 U.S. qt) - 700

Gasoline (Recommended)

87 Octane Regular Unleaded

Engine Oil (Recommended)

Arctic Cat ACX All Weather (Synthetic)

Front Differential/Rear Drive Lubricant

SAE Approved 80W-90 Hypoid

Taillight/Brakelight

12V/8W/27W

Headlight

12V/27W (4)

Starting System

Electric

Содержание PROWLER 500 HDX

Страница 1: ...ad this manual carefully It contains important safety information UNDER 16 WARNING Operating this ROV if you are under the age of 16 increases your chance of serious injury or death NEVER operate this...

Страница 2: ...passen gers from Recreational Off Highway Vehicle Association ROHVA Arctic Cat recommends that you complete this course before you first use your new ROV This web based course takes approximately two...

Страница 3: ...vehicle to become thoroughly familiar with its basic opera tion maintenance and storage procedures Read and understand the entire Operator s Manual before operating this vehicle to ensure safe and pr...

Страница 4: ...37 General Maintenance 38 53 Maintenance Schedule 39 Liquid Cooling System 40 Shock Absorbers 40 General Lubrication 41 Hydraulic Brake 43 Protective Rubber Boots 43 Battery 44 Spark Plug 47 Air Inle...

Страница 5: ...ou feel the vehicle may tip over Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll bac...

Страница 6: ...y not be able to avoid colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never co...

Страница 7: ...ituation which if not avoided could result in death or serious injury 5 Warning Labels Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d tailant de autoris VTT Arctic Cat pour le...

Страница 8: ...WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 6 Warning Labels HDX189A...

Страница 9: ...ft Lever 13 DC Power Outlets 14 Accelerator Pedal 15 Cargo Box Latch Handle 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight Switch 19 Driver Seat Belt 20 Passenger Seat Belt Right 2...

Страница 10: ...or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate t...

Страница 11: ...es Boots Long sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could ca...

Страница 12: ...he passenger compartment during operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accident HOW TO AVOID T...

Страница 13: ...s and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks...

Страница 14: ...ep hills WHAT CAN HAPPEN This vehicle can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle...

Страница 15: ...le a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the...

Страница 16: ...procedures as described in this Operator s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which...

Страница 17: ...oss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than the floorboard Remember that wet br...

Страница 18: ...d maneuverability caused by the locked differential could result in loss of control and an accident HOW TO AVOID THE HAZARD Never exceed 10 MPH 16 KPH with the differential lock engaged Always disen g...

Страница 19: ...52 4 cm 60 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front 26 x 9R 14 Tire Size Rear 26 x 11R 14 Tire Inflation Pressure 1 12 kg cm 16 psi 500 1 4 kg cm 20 psi 700 MISCELLANY Dry Weight...

Страница 20: ...Shocks not leaking mountings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taillight brakelig...

Страница 21: ...icle loading 1 To select high range from park move the shift lever upward through reverse and neutral until the letter H is dis played on the LCD gauge HDX200 2 To select low range from high range mov...

Страница 22: ...ays allow plenty of room and time to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Release the accelerator then...

Страница 23: ...erator then maintain a constant speed 3 If the vehicle stalls on a hill press the foot brake pedal to apply the brake shift into reverse and slowly back down the hill Do not attempt to turn around on...

Страница 24: ...ut fast enough to maintain momentum 4 Use only enough power to cross the obstacle but still give yourself plenty of time to react to changes in condi tions Crawl over the obstacle NOTE If there is any...

Страница 25: ...hat oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving NOTE Check that...

Страница 26: ...before driving on snow cov ered or ice covered trails 5 Learn how the vehicle responds to steering and braking on the type of terrain to be encountered on the ride WARNING Do not operate this vehicle...

Страница 27: ...place An identify ing number is stamped on each key Use this number when ordering a replacement key Control Locations and Functions Ignition Switch The ignition switch has three positions ATV 0056A OF...

Страница 28: ...ng col umn beneath the steering wheel and move the steering wheel to the desired position then release the latch and make sure the steering wheel locks in one of the four detent positions PR482A Headl...

Страница 29: ...plate into the buckle slot until it clicks and latches securely The belt will retract when the buckle is released Occupant Side Restraints In addition to the seat belts there are left and right side...

Страница 30: ...bolts HDX111A 2 Raise the cargo box then loosen the four retaining bolts securing the side panels in the stake pockets then lower the box HDX112A HDX113A 3 Open the tailgate and remove the machine sc...

Страница 31: ...HDX117A 2 Install the stake pocket retaining bolts and jam nuts leaving clearance to install side panel stakes HDX118A 3 Set the left and right cargo box side panels into place on the cargo bed engagi...

Страница 32: ...X094A NOTE Always refer to the Load Capacity Ratings chart in this man ual when loading and hauling cargo Tailgate Latches HDX184B 1 To open the tailgate pull the latch handles located on the end of t...

Страница 33: ...to the ON position to reset the malfunction code If the code continues to be displayed take your vehicle to an authorized Arctic Cat Dealer for EPS system servicing before resuming operation In the ev...

Страница 34: ...erified during gauge power up and reset In the event of clock memory power failure blown fuse etc the gauge will power up reset and shut down repeatedly until clock memory power is restored Always che...

Страница 35: ...ld be on level ground when checking the engine oil level 1 Lift the cargo box 2 From the left side unscrew the oil level stick and wipe it with a clean cloth 3 Install the oil level stick NOTE The oil...

Страница 36: ...ght Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity R...

Страница 37: ...All Weather synthetic engine oil is the only oil recommended for use in this engine use of any API certified SM 0W 40 oil is acceptable WARNING Driving this vehicle without extra cau tion when towing...

Страница 38: ...k out creating a fire hazard UTV353A Tighten the gas tank cap securely after filling the tank Engine Break In After the completion of the break in period the engine oil and oil filter should be change...

Страница 39: ...e engine several minutes until the engine has reached normal operat ing temperature Do not idle the engine for excessively long periods of time Burnishing Brake Pads Brake pads must be burnished to ac...

Страница 40: ...nd on the corresponding page indi cated If at any time abnormal noises vibra tions or improper functioning of any component of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehicle to a...

Страница 41: ...al rear drive 42 I I 42 Replace every 4 years V Belt 49 I I Spark arrester muffler 50 C Tires air pressure 49 17 I Inspect every time before operating Brake components 43 I Inspect every time before o...

Страница 42: ...akage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is detected replacement is nece...

Страница 43: ...cables require lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Cargo Box Latches Periodically apply a light coat of grease to the latc...

Страница 44: ...oil fill cap 700 or the oil level stick 500 8 Start the engine while the vehicle is outside on level ground and allow it to idle for a few minutes 9 Turn the engine off and wait approxi mately one mi...

Страница 45: ...e pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the thickness of eac...

Страница 46: ...f boot damage is present contact an authorized Arctic Cat dealer for service Battery The battery is located in a compartment under the seat on the driver s side NOTE To access the battery box remove t...

Страница 47: ...Icon B at the bottom illuminates The Normal Charge Indicator C should illuminate on the upper por tion of the battery charger 800E NOTE The maintainer charger will charge the battery to 95 capacity a...

Страница 48: ...jump start close enough to ensure the jumper cables easily reach then shift into neutral set and lock the brakes shut off all electrical accessories and turn the ignition switch OFF NOTE Make sure al...

Страница 49: ...ified spark plug See the specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indi cates that the engine may need to be...

Страница 50: ...and backrest Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage If the vehicle is used under normal conditions service the filter...

Страница 51: ...ining V Belt Cover NOTE If the vehicle has been driven through water the V belt cover must be drained of any water 1 Place the vehicle on a level surface 2 Remove the drain bolt from the cover and all...

Страница 52: ...ce facilities are not readily available it is strongly recommended to carry a plug type repair kit and a tire pump along Wheels 1 Park the vehicle on level ground and with the transmission in park eng...

Страница 53: ...e installing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the fol lowing procedure 1 Remove the wiring harness connector from the back of the headli...

Страница 54: ...serve each headlight beam aim Proper aim is when the most intense beam is centered on the vertical mark 5 cm 2 in below the horizontal mark on the aiming surface 7 Adjust each headlight until correct...

Страница 55: ...or catching Check that the latch plate locks securely in place in the buckle and releases when the button is pressed Wash off any dirt and make sure the retractors are free of debris Do not grease or...

Страница 56: ...th 5 Apply light oil to the upper steering shaft bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Repla...

Страница 57: ...then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head l...

Страница 58: ...ions non transferable 3 Thirty days from date of sale of ROV on Arctic Cat supplied batteries Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires...

Страница 59: ...nt the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Arctic Cat dealer The authorized Arct...

Страница 60: ...r 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management...

Страница 61: ...then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is o...

Страница 62: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Страница 63: ...61 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 64: ...62 NOTES...

Страница 65: ...63 NOTES...

Страница 66: ...64 NOTES...

Страница 67: ...ord this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number...

Страница 68: ...p n 2259 811 2013Arctic Cat Inc Trademarks ofArctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1772 Canada...

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