Arctic Cat Panther 1974 Скачать руководство пользователя страница 4 | Manualshive

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Содержание Panther 1974

Страница 1: ...sion Table 1 2 3 4 Identification 1 5 Specifications 1 6 Bolt Torque Chart 1 7 Chaincase Lubricant 1 7 Fuel Mixing 1 8 Know the Controls 1 9 Safety Checks 1 10 Starting Stopp ing Instructions 1 10 Sec...

Страница 2: ...5 0 9843 31 32 77 3 0315 3 1 32 26 1 0236 1 1 32 78 3 0709 3 1 16 27 1 0630 1 1 16 79 3 1102 3 1 8 28 1 1024 1 3 32 80 3 1496 35 32 29 1 1417 1 5 32 81 3 1890 33 16 30 1 1811 1 3 16 82 3 2283 37 32 31...

Страница 3: ...0394 5 1 32 180 7 0866 73 32 129 5 0787 53 32 181 7 1260 7 1 8 130 5 1181 5 1 8 182 7 1653 75 32 131 5 1575 55 32 183 7 2047 77 32 132 5 1968 53 16 184 7 2441 7 1 4 133 5 2362 5 1 4 185 7 2835 79 32 1...

Страница 4: ...1 8 278 10 9449 1015 16 233 9 1732 93 16 279 10 9842 1031 32 234 9 2126 97 32 280 11 0236 11 1 32 235 9 2520 9 1 4 281 11 0630 11 1 16 236 9 2913 99 32 282 11 1023 11 3 32 237 9 3307 9 11 32 283 11 1...

Страница 5: ...umber is of great importance because it can be used to trace and identify a stolen snowmobile Fig I A Fig 1 3 Engine Model and Serial Number The engine model and serial numbers are stamped into the en...

Страница 6: ...on the inside sheave of auxiliary rope pulley with the M mark in the fan housing Drive Clutch Model 0225 014 Spring Color Spring Tension Engagement Speed Drive Belt Width Outside Drive Belt Circumfere...

Страница 7: ...6 15 16 3 4 0 750 185 300 425 1 1 8 1 1 8 7 8 0 875 160 445 685 1 5 16 1 5 16 1 1 000 250 670 1030 1 1 2 1 1 2 IINote Multiply foot pound value by 12 to obtain inch pound torque value CHAINCASE LUBRIC...

Страница 8: ...rd two cycle oil in the Wankel engine 1 8 Fig 1 6 IINote Gasoline and oil must be premixed in a clean container Impress upon the customer that no attempt should be made to mix gasoline and oil in the...

Страница 9: ...andle E After ignition key is rotated to the ON position pull recoil starter handle to start the engine 6 Choke F To start a cold engine close choke by pulling fully outward When engine starts regulat...

Страница 10: ...NOT compress throttle control on the steering handle When engine starts to cut out release the carburetor throttle Engine cutout indicates throttle safety switch is operating properly If cutout does...

Страница 11: ...NOTES c c c 1 11...

Страница 12: ...NOTES 1 12...

Страница 13: ...ood Latches IA 5 Check Chain Alignment Tension and Lubricate IA 6 Adjust Suspension and Track IA 7 Adjust Choke Brake and Throttle Controls IA 8 Time the Engine Ignition IA 8 Adjust Carburetor IA 9 Ch...

Страница 14: ...the directions given in step 3 6 Move the rear mou nting arm of the skid frame into position with the rear mounting holes in IA 2 the tunnel Slide lockwasher onto bolt and secure skid frame to tunnel...

Страница 15: ...bile onto its side and use a piece of cardboard to protect against scratching 6 Place ski assembly into position on spindle and secure in place with a bolt Fig IA 5 Threaded hole in the ski saddle is...

Страница 16: ...hat secures the tie rod end to the spindle arm using a 9 16 inch wrench 9 16 inch socket and an 8 inch extension Fig IA 7 Separate tie rod end from the spindle arm Perform this step on opposite tie ro...

Страница 17: ...into the mounting holes in the hood Fig IA 9 4 Position the windshield and trim in place and retain with 2 phillips screws on each side of center Fig IA 9 Thread the screws 3 4 of the way in using a p...

Страница 18: ...r operation Check Chain Alignment Tension and Lubricate Equipment Necessary Straight Edge Screwdriver Arctic Chainlube and Low Temperature Grease Texaco 2346 EP 1 Open the hood and remove the 3 thumb...

Страница 19: ...ler plug and the check plug with a short screwdriver Check plug must be adequately tightened to prevent chainlube leakage Lubricate the eccentric bearing with low temperature grease Texaco 2346 EP or...

Страница 20: ...an additional 1 16 inch to preload the throttle safety switch spring using a pliers 6 Hold throttle cable in place and tighten the throttle cable retaining screw using a screwdriver IINote The desired...

Страница 21: ...4 Rotate the high speed mixture needle clock wise until it just closes Fig IA 19 DO NOT USE SCREWDRIVER e CAUTION e Close the high speed mixture needle finger tight only forcing may cause damage to th...

Страница 22: ...not to be subjected to heavy load conditions or full throttle operation During initial break in or after the engine is overhauled a maximum of 1 2 throttle is recommended Operating speeds are to be v...

Страница 23: ...h to low beam 3 Test drive the snowmobile so that you can be certain all systems are operating properly Test the brake for proper braking characteristics 4 Remove the spark plug and examine the center...

Страница 24: ...NOTES n...

Страница 25: ...Rotor Seal ing Component Spri ngs Engine Servicing Assembly Install Bearing and Pinion Magneto End Cover Install Bearing and Seal PTO End Cover Install Mainshaft and Shim End Play Install Rotor Housin...

Страница 26: ...y the phases are intake compression ignition ex pansion power and exhaust Even though gasoline and oil must be mixed together the Wankel rotary engine has the oper ating characteristics of the convent...

Страница 27: ...1 3 Exhaust F ig 11 4 The rotor side between points 8 and G is just completing the exhaust phase exhaust and intake ports are both open A new intake phase is also commensing Fig 11 4 The combination o...

Страница 28: ...e 11 4 Check Breaker Points Equipment Necessary Point Tester Ohm Meter 1 Disconnect the 2 blue wires from the external ignition coil connector 114 2 Move the ohm meter switch to the ON position Fig 11...

Страница 29: ...nect the 2 blue wires coming from the engine to the primary terminal on the ex ternal ignition coil Connect high tension wire plug wire to the external coil Check Secondary Equipment Necessary Mini Oh...

Страница 30: ...efore the engine mounted fuel pump The filter must be clean to allow the fuel line to transmit the maximum volume of fuel If fuel filter is obstructed fuel flow will be restricted cleaning is required...

Страница 31: ...switch 3 Adjust throttle safety switch improperly adjusted 4 High tension wire to the 4 Tighten service or replace the spark plug loose grounded high tension wire or shorted 5 Spark plug fouled oiled...

Страница 32: ...ow speed mixture improperly adjusted screw 3 Obstructed dirty or mal 3 Clean and service the functioning carburetor carburetor Engine develops power loss 1 Vent hole in fuel tank cap 1 Remove obstruct...

Страница 33: ...eading edge of the rotor 6 A Remove apex seals and washed clean absence of spri ngs Decarbon ize carbon along either side apex seal spring and of the apex seal groove B Place wearing surface of the ap...

Страница 34: ...rburetor 5 Tighten mounting bolts and and intake manifold nuts or replace the gasket 6 Air leak between intake 6 Tighten mounting nuts or elbow and engine replace gasket 7 Insulating block between 7 T...

Страница 35: ...snowmobile on its side and use a piece of cardboard or similar material to prevent scratching 3 Remove the 2 locknuts that secure the motor mounts to the belly pan using a 9 16 inch socket and an 8 in...

Страница 36: ...the 2 nuts that secure the carburetor elbow to the engine using a 13 mm open end wrench Slide carburetor with elbow gaskets and insulator block from the engine and set aside in a clean dry area 2 Loo...

Страница 37: ...ig 11 18 4 Slide a protective cap on the mainshaft and install the fan puller using two M8 x 60 bolts Fig 11 19 The holding tool shown is not necessary if the counterweight is in a rise Arctic does no...

Страница 38: ...nting plate to the end cover using a 5 mm Allen wrench Fig 11 21 Remove magneto mounting plate and ensure that the 2 dowel pins are ac counted for Set magneto mounting plate on a clean area where it w...

Страница 39: ...and sealing pin springs may stick to the PTO end cover when the rotor is removed Parts to be accounted for are 3 apex seals and springs 6 side seals and springs 6 sealing pins and 12 sealing pin sprin...

Страница 40: ...removed is when it is damaged or if the magneto end cover bearing is replaced Always replace both bearings even if only one is defective 11 16 1 Set the PTO end cover on rag covered wooden blocks wit...

Страница 41: ...aper gasket that fits between the pinion collar and end cover Remove Apex and Side Seal Components Equipment Necessary Decarbonizing Tool Fig 11 29 1 Position the tipped end of the decarbonizing tool...

Страница 42: ...be installed in the same position The bearing will deteriorate rapidly if not installed in this manner 11 18 e CAUTION e Before the needle bearing is removed from the rotor make sure that all sealing...

Страница 43: ...necessary Decarbonize Rotor Housing Equipment Necessary Decarbonizing Tool Cleaning Solvent and 13 16 lnch Spark Plug Socket 1 Remove the spark pi ug from the rotor housing using a 13 16 inch spark pl...

Страница 44: ...THE SEAL IS NOT WORN Whenever a rotor housing is replaced the hole for the spark plug should be checked for length so that a spark plug with the appropriate reach is used 11 20 1 Inspect the rotor ho...

Страница 45: ...s If these conditions exist replace the rotor 2 Check the rotor ring gear for cracks and damaged teeth If damaged teeth or cracks are evident the rotor is to be replaced Ring gears cannot be replaced...

Страница 46: ...o be replaced II Note All sealing pins are to be replaced even if only 1 seal is not within tolerance Fig 11 39 I t I Measure I 11 22 4 Measure the depth of the side seals at posi tions A Band C using...

Страница 47: ...e end cover locating pin line up Fig 11 42 4 Center the pInIon gear in relation to the mounting holes using four M6 x 70 bolts or studs Fig 11 41 Fig 11 41 5 Press the pinion gear into the end cover a...

Страница 48: ...g 11 44 11 24 II Note If shims were removed during disassembly same quantity must always be installed during assembly These shims are necessary to maintain correct mainshaft end play_ 4 Secure mainsha...

Страница 49: ...oove nearest the rotor gear using a snap ring pliers 7 Slide the needle bearing into the rotor The marks made on the needle bearing if reused and rotor are to be lined up so that the needle bearing is...

Страница 50: ...all sealing components 5 Install the side seal springs into the grooves spring ends are to point toward the rotor Install side seals in grooves Fig 11 49 Per form this step on sealing components 6 Lub...

Страница 51: ...magneto plate in place on the Magneto end cover mounting studs Secure magneto plate Fig II 53 in place with 4 bolts flat washers and nuts using a 5 mm Allen wrench 10 mm socket and torque wrench Fig...

Страница 52: ...ch Spark Plug Socket 13 mm Wrench 7 16 lnch Socket and 7 16 lnch Wrench 1 Install the engine plate to the engine with 4 bolts and lockwashers using a 11 16 inch socket and wrench Tighten the bolts to...

Страница 53: ...stall Engine in Snowmobile Equipment Necessary Two 9 16 lnch Wrenches Pliers Cardboard 9 16 lnch Socket 8 lnch Extension Torque Wrench Phillips Screwdriver and 1 2 lnch Wrench 1 Set the 2 solid alumin...

Страница 54: ...0 J _ L Track 13 Install the hood with 2 pins and retain in place with 2 push nuts 14 Push the headlight harness connector into the headlight connector block 15 Secure the hood cable to the inside of...

Страница 55: ...the recoil starter assembly to the fan housing using a short screwdriver Place recoil a ssembly on a clean work area and disassemble Disassemble Recoil Starter Equipment Necessary Vise Grip and Hammer...

Страница 56: ...g a screwdriver 10 Carefully lift the cable pulley off the center hub making sure that the recoil spring does not accidentally disengage from the back side of the cable pulley Account for the spring w...

Страница 57: ...g around the mounting lug in the cable pulley Fig 11 67 2 Continue to insert the recoil spring winding in a clockwise direction Fig 11 67 Insert windings one at a time until the complete recoil spring...

Страница 58: ...Position the cable guide so that the bell end faces toward the oiler fitting on the recoil housing Secure cable guide to recoil housing with 2 screws and lockwashers using a screwdriver Fig 11 70 Fig...

Страница 59: ...recoil cable bracket on the cable and pull cable out to the console Secure the cable bracket with cable to the console with 2 screws and locknuts using a large screwdriver and 7 16 inch wrench II Not...

Страница 60: ...istortion lay the belt flat or place in a card board sleeve to retain belt configuration 11 Check the drive chain tension 12 Clean the faces of the driven pulley Apply low temperature grease Texaco 23...

Страница 61: ...cting 111 11 Carburetor Servicing Assembly 111 12 13 14 15 Metering Lever Adjustment 111 15 Carburetor Installation Adjustment 111 16 17 18 Install Carburetor on Engine 111 16 Throttle Adjustment 111...

Страница 62: ...ittings High Speed Mixture Needle Spring M tal n R n V Rubber Packing Washer ISpring Idle Speed Screw I Choke Friction Spring Carburetor Body Retaining Ring J Metal Packing Ring f Spring Rubber Packin...

Страница 63: ...ar view Fuel Pump The fuel tank is also equipped with 2 fittings to accommodate the fuel line pick up with filter and check valve to prevent back flow of fuel when engine is off and the vapor return l...

Страница 64: ...ation As the throttle butterfly opens progressively further from part throttle operation the air velocity through the carburetor venturi increases Both the choke and throttle butterfly are now fully o...

Страница 65: ...ment is necessary Check Fuel Pump Filter Equipment Necessary Screwdriver and Kerosene The screened filter in the fuel pump bowl is to be clean to allow the maximum volume of fuel to be pumped to the c...

Страница 66: ...semble acceleration occurs when choke and adjust the carburetor is activated at full throttle 3 Metering lever set too low 3 Adjust metering lever 4 Hole in metering diaphragm 4 Replace metering diaph...

Страница 67: ...1 2 inch wrenches Fig 111 2 7 Remove the 2 bolts and locknuts that secure the carburetor to the intake elbow using two 1 2 i nch wrenches Fig 111 2 CARBURETOR SERVICING DISASSEMBLY Disassemble Carbure...

Страница 68: ...metering lever spring metering lever pin and the inlet needle valve to push away from the carburetor body Fig 111 5 II Note Metering lever spring may fly out if care is not exercised when metering com...

Страница 69: ...lly tip carburetor over and allow the choke shaft friction ball and spring to fall from the hole Fig 111 11 in the carburetor body into a cupped hand Fig 111 11 12 Remove the screw and star washer Fig...

Страница 70: ...ces holes or channels can be enlarged or nicked reSUlting in poor carburetor operation Therefore the carburetor is to be cleaned with carburetor cleaner only 2 After carburetor components have been wa...

Страница 71: ...etween the shafts and mounting holes will contribute to a lean carburetor condition the result of air entering between the shaft and mounting hole If 5 6 7 8 shafts and or carburetor mounting holes ar...

Страница 72: ...le to close which will center the throttle butterfly in the carburetor bore When properly centered secure the butterfly to the throttle shaft with a star washer and screw usi ng a screwdriver Fig 111...

Страница 73: ...packing ring is to face toward the rubber packing washer and the carburetor body 13 Install the high speed mixture needle into the hole in the top of the carburetor body Fig 111 20 Seat the high speed...

Страница 74: ...Metering Lever Spring 111 14 ng Lever YJ in I Inl t Needle I 20 Place dimple in metering lever over the metering lever spring and ensure the inlet needle slides down into the inlet needle seat Hold co...

Страница 75: ...re the cover plate gasket diaphragm plate and the metering diaphragm to the carburetor body if these components have not been removed 3 Invert the carburetor and place a straight edge across the carbu...

Страница 76: ...in 5 Slide the intake hose over the carburetor intake adaptor and secure in place with the hose clamp by tightening the screw using a screwdriver Fig 111 27 6 Connect the vapor return line to the insi...

Страница 77: ...turning clockwise finger tight only DO NOT USE A SCREWDRIVER Fig 111 28 e CAUTION e Close the high speed mixture needle finger tight only forcing will cause damage to the needle and seat 5 Rotate the...

Страница 78: ...urns from the seated posi tio n run the snowmobile on a flat hard packed area at full throttle for approximately 1 4 mile Coast to a stop shut the engine off remove the high tension wire from the spar...

Страница 79: ...r intake hose from the intake adaptor by loosening the hose clamp screw using a screwdriver Fig 111 32 3 Pull the intake hose off the carburetor intake adaptor slide the clamp off the hose and pull th...

Страница 80: ...prevents fuel back flow when the engine is off Fuel Tank Removal Equipment Necessary Cardboard 1 2 lnch Metal Chisel Hammer 9 16 lnch Socket 3 lnch Exten sion Quik Jack Large Screwdriver and 7 16 lnc...

Страница 81: ...ik Jack The entire rear section of the skid frame and track is to remain on the shop floor Fig 111 37 Cap Nut 8 Remove the 8 slotted machine screws and cap nuts that secure the back and sides of the r...

Страница 82: ...cardboard to protect against scratching 16 Align the hole in the skid frame rear axle with the body tunnel mounting hole and secure in place with a lockwasher and cap screw using a 9 16 inch socket an...

Страница 83: ...Raise the rear of the snowmobile off the shop floor using a Quik Jack Make sure the track is free to rotate 3 Start the engine Between 2000 6000 RPM pumping pressure is to remain at approximately 3 5...

Страница 84: ...r J...

Страница 85: ...on Switch Check Light Switch for Voltage Check Light Switch Resistance Check Brake Switch and Dimmer Switch Check Magneto Alternator Electric Start Testing General Battery Care Check Battery Charge Ch...

Страница 86: ...W240T2 0217 428 0 020 In Headlight 0109 179 G E 4454 Brakelight Bulb 0109 288 G E 1003 Taillight Bulb 0109 402 G E 1889 Speedometer Bulb 0109 453 G E 53X Tachometer Bulb WI893 Heat Gauge Bulb W53 IINo...

Страница 87: ...S Fig IV Bottom Left Hand Corner Fig IV 2 Grn w Bl k Tracer Gm R S 7t P SWITCH 1 61Y1TJO I r l J L SRN R S7lJPSWITCH K BLK BL Jj _ t 4 r L r_ r L BLK _ IGNmON YEL r _ BLK _1 CIRCUrr BOfIRD LK L BR t U...

Страница 88: ...Fig IV 3 RS7llPSWITCH BLK K r K I Bottom Left Hand Corner r yEL ly r t mx YEL IGNITION I J I RED 71I1L L16HT5 I CRDL 6HTS Fig IV 4 5TOP swrrCH Grn w Blk Tracer IV 4 r i r K l YEL Jr t e r BLK IGI fTI...

Страница 89: ...Kill Switch Blk wlVel Tracer Red To Light o Switch DTo Taillight Connector Fig IV S Fig IV 9 To G Terminal on Ignition Switch Fig IV 10 To M Terminal on Ignition Switch Double Blk To Z Shaped Connecto...

Страница 90: ...ression firing moment that produces the strongest power phase see Section II Engine Servicing Operating Phases page 11 2 Igniting of the fuel air mixture in the combustion chamber is produced by a gen...

Страница 91: ...is increase in voltage accomplished The wire turn ratio of the secondary is considerably more than that of the primary which accounts for the increased secondary output Because the secondary has a hig...

Страница 92: ...require output from the lighting coils To accomplish this current is induced in the two lighting coils by the rotation of the four magnets Fig IV 13 Since the magnets are alternately mounted and also...

Страница 93: ...s and as a result activates the electric starter motor Since the starter motor requires a substantial amount of current for operation heavy gauge battery cables and ground cable is used for direct cur...

Страница 94: ...result may lead the service technician to believe there is a problem in the ignition electrical system Therefore before the ignition system is considered to be malfunctioning check the fuel system to...

Страница 95: ...is a problem in the main wiring harness or related switches Check all the switches to find the problem area see Check Main Wiring Harness and Related Switches page IV 11 If red light did not illuminat...

Страница 96: ...te Before performing steps 4 5 and 6 loosen screw holding throttle wire to carburetor mounted throttle arm using a screwdriver having a 1 4 inch blade Pull all slack out of throttle wire plus an addit...

Страница 97: ...nd Fig IV 21 ohnvneter dju t off Blu Ground on Frame 2 Connect one lead of the ohmmeter to the external coil primary terminal and the other lead to ground Fig IV 21 3 Ohmmeter is to show resistance re...

Страница 98: ...ity test and leakage and short test using a Merc O Tronic Analyzer 2 Connect the analyzer leads as recommended in the Merc O Tronic Operating and Test Manual 3 When performing the capacity test conden...

Страница 99: ...connects and the other lead to the high beam headlight terminal where blue wire connects Fig IV 25 3 If the ohmmeter registers low resistance 0 2 0 3 the high beam filament is acceptable Check low bea...

Страница 100: ...r is malfunctioning and must be checked further see Check Magneto Alternator page IV 21 Shut engine off and remove the Quik Jack 6 An alternate method of testing the magneto alternator lighting coils...

Страница 101: ...ted sl ightly adequate power is getting to the circuit board Proceed to step 7 If the voltmeter does not register 12 15 AC volts at engine idle and 20 30 AC volts when engine is accelerated there is a...

Страница 102: ...ignition switch Fig IV 31 Voltmeter is to register 12 15 AC volts DO NOT REMOVE CONNECTOR FROM SWITCH Fig IV 31 8 _G8 OU l Q T2 AC S OR ES 1 1 10 IS 1 o 20 AC o c vottmeter 7 If voltmeter registers 12...

Страница 103: ...e step 7 _ If voltmeter does not register 12 15 AC volts there is a problem in the yellow wire running from the ignition switch L terminal to the horizontally oriented light switch terminal 7 Connect...

Страница 104: ...T shaped connectors that hold the two wires running to the dimmer switch Fig IV 8 4 Disconnect the Z shaped connectors that hold two wires running to the brake switch Fig IV 7 IV 20 5 Connect one lea...

Страница 105: ...s from the terminal end pieces 5 Connect one lead of the ohmmeter to the yellow wire and the other lead to the yellow wire having a black and green tracer Ohmmeter is to register 0 28 0 31 ohms 6 If t...

Страница 106: ...als and cables with petroleum jelly after the battery cables are connected to the terminals II Note When connecting the battery cables to the terminals install the positive cable first then the negati...

Страница 107: ...t he next step There is a structural defect in t he battery and it is to be replaced 2 Check the specific gravity of the electrolyte solution at three consecutive hourly intervals using a hydrometer H...

Страница 108: ...the solenoid Fig IVA1 Rotate ignition key to START Voltmeter is to register 12 DC volts Fig IV 41 11111 1 5 1 A G D C It meter IV 24 Ground on Frame 9 If the voltmeter does not register 12 DC volts t...

Страница 109: ...large drop in voltage takes place a component in the starter motor is defective see Check Starter Motor Components page IV 25 6 Check the battery and starter motor ground connections If the ground co...

Страница 110: ...it is defective If the voltmeter does not register 12 15 AC volts there is a problem in another area proceed to step 5 5 Connect one lead of the voltmeter to an AC terminal on the circuit board and th...

Страница 111: ...aker points to magneto base plate Fig IV 47 using a screwdriver having a 1 4 inch blade 4 Remove the two screws and lock washers holding large 100 watt lighting coil to base plate Fig IV 47 using a ph...

Страница 112: ...assembled magneto generator with three screws and lock washers using a screwdriver having a 5 16 inch blade Make sure the scribe marks made on base plate and base plate mount are lined up Install Fan...

Страница 113: ...is to be adjusted loosen the breaker point base retaining screw and move base until specified adjustment 0 014 0 018 inch is obtained then tighten screw Fig IV 49 Fig IV 49 4 Recheck the breaker point...

Страница 114: ...RETARD TIMING Loosen the three magneto base plate retaining screws Fig IV 51 using a screwdriver having a 5 16 inch IV 30 blade Move the magneto base plate clockwise to retard the tim ing Fig IV 51 t...

Страница 115: ...headlight is necessary see step 7 7 If an adjustment IS necessary proceed as follows A B VERTICAL ADJUSTMENT The vertical adjusting screw is located at the bottom center of the headlight housing To l...

Страница 116: ...o use in the Wankel engine is a Bosch W240T1 or W240T2 depending on engine serial number see Caution Set the air gap at 0 020 inch IV 32 e CAUTION e All KM 24 Wankel engines preceding engine serial nu...

Страница 117: ...Assembly Drive Clutch Installation A Iignment Instructions Clutch Pulley Parallelism Adjustment Driven Pulley Removal Driven Pulley Disassembly Cleaning Individual Components Inspecting Individual Co...

Страница 118: ...0 In T0 002 0 437 In T0 002 Weight Thickness 0 2500 In T0 0015 0 2500 In T0 0015 Weight Gram Weight 5 958 Grams T0 20 3 725 Grams T0 20 Ramp Part Number 0146 143 0146 1 43 Clutch Pulley Center to Cent...

Страница 119: ...n 4 1 In Spring Diameter 2 880 In 2 880 In Spring Wire Diameter 0 156 In 0 156 In Spring Preload Counterclockwise 1st Hole 1 3 Turn 1st Hole 1 3 Turn Clutch Pulley Center to Center Distance 10 875 10...

Страница 120: ...In Belt Taper Angle 280 280 SPROCKET CHAIN SPECIFICATIONS Description Specifications Low Altitude High Altitude Sprocket Ratio 17 39 In 17 39 In Chain Pitch 90 90 Chain Type Roller Roller TRACK SPECIF...

Страница 121: ...ion as does the driven pulley II Note Minimum and maximum MPH are af fected by the sprocket ratio used see Sprock et Chain Specifications Sprocket Ratio page V 4 In the paragraphs that follow elements...

Страница 122: ...occurs because the moveable sheave moves toward the stationary sheave causing side pressure on the belt resulting in power transmission As engine speed gradually increases to peak horse power RPM cent...

Страница 123: ...ult being a slower shift pattern Conversely a heavy spring will increase both engagement speed and maximum engine RPM the result being a quicker shift pattern The ramp is the remaining variable affect...

Страница 124: ...0 205 0 250 Red 0146 123 6 992 0 568 0 205 0 250 Yellow 0146 105 7 858 0 598 0 205 0 250 Black 0146 136 9 279 0 644 0 205 0 250 Green 0146 104 9 750 0 665 0 205 0 250 White Heavy 0146 166 0 684 0 205...

Страница 125: ...h correct weights 2 Incorrect ramps ramp 2 Check specifications for angle too steep at top correct ramps Maximum drive clutch RPM 1 Weights too heavy 1 Check specifications for too low correct weights...

Страница 126: ...all new belt and check hourly usage center to center distance and offset see specifications Drive clutch does not 1 Moveable sheave Duralon 1 Stake moveable sheave disengage at idle engine has bearing...

Страница 127: ...ew belt if required 6 Drive clutch and driven 6 Check and adjust offset pulley offset parallelism parallelism install new is incorrect belt if required 7 Grease on drive clutch or 7 Clean sheaves inst...

Страница 128: ...at base of belt lug Continuous over revving Decrease RPM and install new belt DRIVEN PULLEY TROUBLE SHOOTING Problem Condition Remedy Engine RPM low and belt 1 Weak spring 1 Check and replace driven s...

Страница 129: ...ips on sprockets 1 Chain too loose tension 1 Adjust chain tension improperly adjusted 2 Chain stretched beyond 2 Install new chain and adjustable limit sprockets 3 Sprocket teeth worn 3 Install new sp...

Страница 130: ...w contacting inside surface center belt if damage is of center belt excessive Internal drive lugs worn on 1 Track is misaligned 1 Set track tension and inside surface alignment If lugs are worn excess...

Страница 131: ...ethod are explained below Use the method that best suits the situation at the time of inspection Visual Inspection Method 1 Look into the clutch and rotate it clockwise and counterclockwise a flashlig...

Страница 132: ...two scribe marks Fig V 5 using a caliper or scale V 16 Fig V 5 Stationary Sheave 7 If distance between the two scribed lines is less than 5 32 inch 0 156 the maximum allowable drive clutch bearing we...

Страница 133: ...uipment Necessary 1 4 lnch Allen Wrench 1 4 lnch Wrench 3 16 lnch Wrench 3 8 lnch Wrench and 9 64 1 nch Allen Wrench 1 Place a large flat washer on puller bolt then thread puller bolt into the center...

Страница 134: ...x shaft so that it can be installed in the same position Slide spider assembly off hex shaft Fig V 11 Fig V ll 8 Slide moveable sheave off hex shaft Fig_ V 12_ Fig V 12 9 If the spider rollers and or...

Страница 135: ...cleaning solvent ON LY Dry components with compressed air e CAUTION e DO NOT use steel wool or a wire brush on components that have a Duralon bushing damage will result if contacted INSPECTING INDIVID...

Страница 136: ...essure is within tolerance and an engagement problem is still experienced another drive clutch component is affecting en gagement RPM 1 Place spring between compression pad and scale contact surface F...

Страница 137: ...lnch Wrench 3 16 lnch Socket and 1 4 lnch Allen Wrench 1 Ensure all clutch components have been cleaned repaired or replaced 2 Install ramp in moveable sheave and secure in place with socket head caps...

Страница 138: ...the 3 setscrews with locknuts in the spider assembly End of set screws is not to extend into center area of spider 5 Slide the complete spider assembly onto the hex shaft in the same position occupied...

Страница 139: ...V 21 10 Compress push down the cover housing on the hex shaft and lift up on the moveable sheave until both components contact each other using the clutch puller bolt and large flat washer Secure the...

Страница 140: ...possible Allow sheaves to release and hold alignment bar in position Fig V 23 Note Alignment bar must extend beyond the front edge of the drive clutch Place a 1 4 inch block on the drive clutch hex sh...

Страница 141: ...set screw holding offset adjusting collar in place using a 3 32 inch Allen wrench Fig V 25 Fig V 25 C Move driven pulley and rotate offset adjusting collar until dimensions X and Y fall within 1 1 4 i...

Страница 142: ...Drive Clutch Driven Pulley Alignment page V 24l II Note Continue to add shims until parallelism is obtained DRIVEN PULLEY REMOVAL Remove Brake Cable Clutch Shield and Drive Belt Equipment Necessary 1...

Страница 143: ...e If chain lube spills into belly pan or onto other components wipe clean using a dry rag Fig V 30 3 Remove capscrew and flat washer Fig V 31 that holds driven pulley on eccentric shaft using a1 2 inc...

Страница 144: ...flat washer that holds upper sprocket to eccentric shaft Fig V 34 using a 1 2 inch socket Fig V 34 V 28 8 Thread capscrew into eccentric shaft approximately half way Fig V 35 Capscrew is used for bott...

Страница 145: ...lley see Disassemble Driven Pulley page V 29 It is not necessary to disassemble the eccentric bearing and shaft if only the driven pulley is to be serviced Fig V 36 DRIVEN PULLEY DISASSEMBLY Disassemb...

Страница 146: ...sing a side cutter or pliers Fig V 40 V 3D Fig V 40 6 Slide moveable sheave off stationary sheave hub Fig VAl Driven pulley is completely disassembled at this time Fig V 41 7 Clean and inspect driven...

Страница 147: ...sting co llars and the eccentric bearing off shaft New shaft can now be installed no need to perform remaining disassembly instructions Fig V 44 Offset Adjusting Collars Removed Previously 6 Pull ecce...

Страница 148: ...Fig V 47 V 32 11 Place the eccentric housing on two 1 inch thick wooden blocks 0 ring groove side down Heat the area from the 0 ring groove down using a propane torch 12 Drive the bearing out of the...

Страница 149: ...uipment Necessary Fine Emery Cloth 1 Inspect sl iding shoes for wear and damage Replace sliding shoes if conditions dictate 2 Inspect rivet and weld areas for looseness and cracks Replace component s...

Страница 150: ...3 turn 9 Maintaining spring preload push cam bracket down and lock it under the woodruff key Fig V 52 10 Install snap ring in groove of stationary sheave hub Fig V 52 using a snap ring pliers 11 Rotat...

Страница 151: ...4 Fig V 54 0 Ring 4 Slide offset adjusting collars onto keyed end of eccentric shaft Fig V 55 Slide single lock collar onto splined end Fig V 55 Fig V 55 Offset Adjusting Collars 5 Hold driven pulley...

Страница 152: ...the capscrew does Fig V 57 8 Line up keyway in eccentric shaft and driven pulley Install long key Fig V 58 to hold driven pulley in place It may be necessary to use a long flat end punch and hammer wh...

Страница 153: ...d to drive the lock collar Recheck alignment and adjust if necessary II Note Lock collar is locked tightly when bearing begins to turn with the collar Fig V 61 12 Tighten lock collar set screw using a...

Страница 154: ...Align the drive clutch and driven pulley using the alignment bar Fig V 66 see Drive Clutch Driven Pulley Alignment page V 24 Fig V 66 II Note Be sure offset is not accidentally changed when lock coll...

Страница 155: ...of improper chain and sprocket lubrication 21 Install drive belt clutch shield and brake cable see Install Drive Belt Clutch Shield and Brake Cable page V 42 Install Driven Pu lIey W Lock Collars Ecc...

Страница 156: ...unch and hammer when key is being installed Fig V 72 V 40 5 Assemble drive chain on large bottom sprocket and small top sprocket then start small sprocket on splined end of eccentric shaft Pull sprock...

Страница 157: ...en pulley to eccentric shaft with capscrew and flat washer Fig V 77 using 1 2 inch socket Pull driven pulley against flat washer then push toward eccentric bearing No movement is to be evident If move...

Страница 158: ...hole Fig V 7S Install rubber filler plug and check plug 13 Install drive belt clutch sh ield and brake cable see Install Drive Belt Clutch Shield and Brake Cable page V 42l Fig V l8 Install Drive Bel...

Страница 159: ...adjustment is obtained tighten capscrew w grease fitting and any remaining lock capscrews using a 9 16 inch socket Recheck chain tension and adjust if necessary Sprocket Alignment Adjustment Equipment...

Страница 160: ...en pulley using a 3 32 inch Allen wrench Fig V 86 Fig V 86 8 Loosen set screw that holds offset adjusting collar against eccentric bearing using a 3 32 inch Allen wrench Fig V 87 Fig V 87 9 Loosen off...

Страница 161: ...st if necessary 12 Tighten lock collar set screw using a 3 32 inch Allen wrench Fig V S9 13 Push offset adjusting collar against eccentric bearing Fig V 90 while pushing in on the top sprocket Drive l...

Страница 162: ...Clutch Shield and Brake Cable page V 42 TRACK DRIVE REMOVAL Remove Chaincase Cover and Bottom Sprocket Equipment Necessary Two 10 mm Wrenches Rags 9 16 lnch Socket Short Two Pronged Puller II Note If...

Страница 163: ...rocket and chain off track drive shaft using a short two pronged puller After sprocket is pulled remove capscrew from track drive shaft Fig V 9S Remove Skid Frame and Track Drive Shaft Equipment Neces...

Страница 164: ...ing lock collar on sprocket end of track drive shaft using a 1 8 inch Allen wrench Fig V 99 V 48 Fig V 99 7 Drive lock collar in opposite direction of normal shaft rotation using a 5 16 x 1 8 inch fla...

Страница 165: ...aft IINote At this time the track drive shaft and track are removed from between the tunnel 12 Track drive shaft is now remov ed and completely disassembled Fig 103 Fig V l03 TRACK DRIVE INSTALLATION...

Страница 166: ...backing plate and front end J assembly Hold all components in place with 3 carriage bolts flat washers and locknuts Fig V 106 using a 1 2 inch socket Tighten locknuts to 20 ft Ibs torque using torque...

Страница 167: ...at end punch and ham mer Fig V 11 O Lock collar and beari ng are locked when bearing begins to turn with lock collar Fig V ll0 13 Tighten lock collar set screw using a 1 8 inch Allen wrench Fig V 111...

Страница 168: ...su rface and sprocket face an adjustment is necessary see Sprocket Alignment Adjustment page V 43 Fig V 112 3 Push against capscrew w grease fitting until chain tightens Chain is to have approximatel...

Страница 169: ...he track belts Both outer belts have molded in ternal drive lugs on the inside surface These drive lugs engage with the track drive shaft sprockets to provide efficient smooth power transfer The track...

Страница 170: ...5 16 x 1I8 lnch Flat End Punch Hammer 1I8 lnch Allen Wrench and 3 4 lnch Open End Wrench V 54 1 Install track drive shaft and skid frame see Install Track Drive Shaft and Skid Frame page V 49 2 Instal...

Страница 171: ...NOTES c V 55...

Страница 172: ...NOTES l V 56...

Страница 173: ...d Frame Assembly Install Hi Fax Slides Install Rear Idler Wheels Install Rear Arm Install Front Arm Skid Frame Instal lation Adjustments Track Tension Track Alignment Suspension Adjustment Arctic Ente...

Страница 174: ...er contacting inside surface of belt if damage is excessive center belt Internal drive lugs worn on 1 Track is misaligned 1 Set track tension and inside surface alignment If lugs are worn excessively...

Страница 175: ...similar type hoist II Note As rear is being raised track and skid frame is to remain on floor 4 Grasp skid frame and pull from within track sections Fig VI 2 Fig VI 2 5 Slide the axles out of front an...

Страница 176: ...d hi fax wear and possible track deterioration 2 Loosen and remove nuts Fig VI 5 that secure eye bolt to skid frame mounting flange using a 9 16 inch deep well socket and open end wrench Repeat this s...

Страница 177: ...secures shock absorber to rear arm using a 5 8 inch short socket and wrench Fig VI 9 2 Loosen and remove nuts Fig VI 10 that secure eye bolt to eye bolt mounting flange using a 9 16 inch deep well soc...

Страница 178: ...w Fig VI 16 that secures shock absorber to skid frame cross member mount using a 5 8 inch short socket and wrench Fig VI 16 Remove Rear Idler Wheels Equipment Necessary 5 S lnch Socket 11 16 lnch Open...

Страница 179: ...te side Fig VI 18 3 Slide rear idler wheel and large flat washer off axle Fig VI 19 Fig VI 19 II Note It may be necessary to tap lightly near center hub before rear idler wheel will slide off axle 4 R...

Страница 180: ...SI IO FRAME DISASSEMBLY 7 When axle is removed from within the skid frame account for the 2 spacers Fig VI 23 Fig VI 23 VI 8 8 Remove rear idler wheel and relatea components from opposite end of axle...

Страница 181: ...ols Required 1 Inspect all threaded components for stripped threads Replace component s if damaged 2 Inspect all bushings and corresponding pivot areas for damage cracks and excessive wear Replace com...

Страница 182: ...of skid frame rail 5 Repeat steps 2 4 on opposite side skid frame rail Install Rear Idler Wheels Equipment Necessary Tape Measure 3 16 lnch Allen Wrench Hammer 1 2 lnch Socket and Torque Wrench II Not...

Страница 183: ...her that contacts the drive pin Fig VI 26 9 Repeat steps 7 and 8 on opposite side of idler wheel axle Install Rear Arm Equipment Necessary 5 8 lnch Short Socket 5 8 lnch Wrench 9 16 lnch Deep Well Soc...

Страница 184: ...forward Fig VI 31 II Note Hooked end of spring for eye bolt is to face inward 5 Slide large flat washer onto capscrew Secure the spring and rear arm to the skid frame with capscrew large flat washer a...

Страница 185: ...rease gun Two or three pumps on the grease gun handle will provide enough grease for proper lubrication Install Front Arm Equipment Necessary 9 16 lnch Deep Well Socket 9 16 lnch Open End Wrench and T...

Страница 186: ...t II Note Make sure both eye bolts are adjusted equally 51 10 FRAME INSTALLATION Install Skid Frame Equipment Necessary Low Temperature Grease Texaco 2346EP or Equivalent Cardboard 9 16 lnch Socket 3...

Страница 187: ...to tunnel using a 9 16 inch socket and 3 inch extension DO NOT TIGHTEN CAPSCREW THREAD IN ONLY HALFWAY Fig VI 42 Fig VI 42 I ockwasfier II Note Rear arm of skid frame may not line up with mounting ho...

Страница 188: ...ide your hand along the inside of the tunnel and vigorously push underside of track up and down Track must not hit top of tunnel or slap on the skid frame 6 After correct track tension is obtained che...

Страница 189: ...now conditions Hard Packed Snow Front spring Fig VI 46 adjustment is to be increased tighten adjusting nuts to allow track to remain on top of the snow Trail Riding If constant trail riding is anticip...

Страница 190: ...NOTES...

Страница 191: ...NOTES c c...

Страница 192: ...NOTES...

Страница 193: ...ower Shroud Toolbox Remove Hood Headlight Hinge Bracket and Hinge Support Install Hood Headlight Hinge Bracket and Hinge Support Headlight Aiming Remove Reflector Reflectorized Strip and Vinyl Strip I...

Страница 194: ...Remove the two machine screws Fig VII 2 that hold emergency kill switch in the throttle handle mounting socket using a screwdriver having a 3 16 inch blade Fig VII 2 Machine Screws VII 2 Throttle Cabl...

Страница 195: ...ll switch into position in the throttle handle switch socket and secure It In place with two machine screws Fig VII 7 using a screwdriver having a 3 16 inch blade DO NOT TIGHTEN MACHINE SCREWS EXCESS...

Страница 196: ...le then disconnect end of throttle cable from seat in throttle lever Fig VII 10 5 Remove the two machine screws Fig VII 10 that hold emergency kill switch in throttle handle mounting socket using a sc...

Страница 197: ...ugh upper steering post bracket clamp and instru ment panel Install Throttle Safety Kill Switch Equipment Necessary 1 4 x 3 32 lnch Flat End Punch Hammer Screwdriver Having a 3 16 lnch Blade and Screw...

Страница 198: ...EXCESSIVELY 8 Hook end of throttle cable into seat in throttle lever Fig VII 20 Fig VII 20 Machine Throttle Cable in Seat 9 Install throttle lever and seated throttle cable on throttle handle with pi...

Страница 199: ...6 Pull brake switch out of brake handle Dimmer switch and brake switch should now be free of the brake handle Fig VII 24 Fig VII 24 7 Remove the retaining ring Fig VII 25 from the pin that holds brak...

Страница 200: ...on in the brake handle switch socket and secure in place with two machine screws Fig VII 28 VII 8 using a screwdriver having a 3 16 inch blade DO NOT TIGHTEN MACHINE SCREWS EXCESSIVELY 7 Install prote...

Страница 201: ...g VII 31 7 Disconnect the connector that holds the single black wire running to the dimmer switch from the light switch Fig VII 32 Fig VII 32 8 Disconnect T shap d connectors that hold two wires runni...

Страница 202: ...lnch Flat End Punch Hammer and Screwdriver Having a 3 16 lnch Blade 1 Slide end of brake dimmer switch harness through instrument panel upper steering post bracket and clamp 2 Install connector on end...

Страница 203: ...ring pin Fig VII 3S 10 Squeeze brake lever fully and move switch so that switch casing is flush with the brake lever stop Fig VII 3S Drive spring pin downward until the end is flush with dimmer switch...

Страница 204: ...ve the machine screw and lock nut Fig VIIA2 that holds air intake hose strap to instrument panel using a 7 16 inch wrench and screwdriver having a 5 16 inch blade VII 12 Fig VII 42 6 If snowmobile is...

Страница 205: ...ring post toward drive clutch Remove the cap screw and lock nut that holds tie rod end to the bottom of the steering post Fig VII 45 using a 9 16 inch socket and wrench Fig VII 45 14 Loosen the set sc...

Страница 206: ...using a hammer Tighten the set screw Fig VII 48 using a 1 8 inch allen wrench Fig VII 4S VII 14 Spring Pin 4 Slide brake handle on left side of handlebar Secure brake handle in place with set screw us...

Страница 207: ...illights the other to the circuit board L IGHTS B Connect the long BLACK wire that runs from the dimmer switch to the lower right vertically oriented terminal Fig VII 53 C Connect the RED wire that ru...

Страница 208: ...s in proper position tighten choke wire retaining screw Fig VII 52 using a screwdriver having a 1 4 inch blade VII 16 Fig VII 52 12 Connect electrical wires and cables for speedometer tachometer and h...

Страница 209: ...n approximately half way 2 Thread tie rod counterclockwise onto steering post tie rod end until it solidly bottoms against the tie rod end jam nut using a 9 16 inch open end wrench Fig VII 56 It may b...

Страница 210: ...short sleeve positioned inside of shock absorber moveable end Fig VII 59 VII 18 5 Remove the lock nut and cap screw Fig VII 60 that holds spindle to ski saddle using a 9 16 inch socket _ Note The loc...

Страница 211: ...dle 6 Position the moveable end between the spindle bracket and secure in place with cap screw and lock nut using a 5 8 inch socket and wrench Fig VII 62 Tighten lock nut to 50 ft Ibs torque using a 5...

Страница 212: ...the cap screw that holds ski saddle to spindle using a 9 16 inch socket then remove the cap screw Fig VII 65 Fig VII 65 VII 20 _ Note The lock nut must first be removed from the cap screw then the cap...

Страница 213: ...and wrench Ski spring can now be replaced Fig VII 69 Install Ski Spring Equipment Necessary 1 2 lnch Socket 1 2 lnch Wrench Torque Wrench 5 8 1nch Socket and 5 8 1 nch Wrench 1 Install end of spring b...

Страница 214: ...9 16 inch socket and wrench Fig VII 74 Tighten lock nuts to 35 ft Ibs torque using a 9 16 inch socket 9 16 inch wrench and a torque wrench VII 22 Fig VII 74 6 Place ski saddle into position on spindle...

Страница 215: ...9 16 lnch Socket 9 16 lnch Open End Wrench Tape Measure and Torque Wrench 1 Remove the cap screw and lock nut that holds the tie rod end to the spindle arm Fig V 11 78 using a 9 16 inch socket and op...

Страница 216: ...nch socket and torque wrench VII 24 Fig VII 79A 6 Bottom the jam nut against the tie rod Fig VII 7S using a 9 16 inch open end wrench 7_ Perform steps 5 and 6 on remaining tie rod end WARNING To ensur...

Страница 217: ...o that the instrument panel can be removed 3 Remove the ring nut holding ignition switch in the instrument panel Fig VII 81 slide switch through the instrument panel DO NOT REMOVE WIRE CONNECTOR FROM...

Страница 218: ...26 3 Install light switch in the instrument panel Fig VII 85 Make sure that vertically oriented term inals are nearest to the steering post Fig VII 85 A Connect the TWO BLACK wires that are contained...

Страница 219: ...ped Remove Lower Shroud Toolbox Equ i pment Necessary 7 16 lnch Wrench Screwdriver Having a 7 16 1 nch Blade Air Powered Drill and 5 32 1 nch Bit 1 Open the toolbox door completely Place both hands be...

Страница 220: ...nsidered as a separate part if the lower shroud is being replaced Install Lower Shroud Toolbox Equipment Necessary Air Operated Pop Rivet Tool Screwdriver Having a 7 16 lnch Blade and 7 16 lnch Wrench...

Страница 221: ...nstrument panel see Install Instru ment Panel page VII 26 Remove Hood Headlight Hinge Bracket and Hinge Support Equipment Necessary Screwdriver Having a 1 4 1 nch Blade Pliers 7 16 lnch Socket Screwdr...

Страница 222: ...hinge support to the front of the belly pan using a 7 16 inch socket and screwdriver having a 7 16 inch blade Hinge support should now be free of the belly pan Install Hood Headlight Hinge Bracket and...

Страница 223: ...o midpoint of headlight using a tape measure REMEMBER THIS DISTANCE 4 Using distance obtained in step 3 place an appropriate mark on the wall or similar headlight aiming surface 5 Activate the headlig...

Страница 224: ...phillips screwdriver having a no 3 blade Fig VII 98 VII 32 4 Insert screwdriver blade between end of bumper and belly pan Pry bumper away from belly pan and sl ide reflector housing out of the bumper...

Страница 225: ...ompletely around the vinyl strip using a pliers Fig VII 102 4 Insert screwdriver blade between end of bumper and belly pan Pry bumper away from belly pan and slide reflector housing into bumper track...

Страница 226: ...stall the vinyl strip reflectorized strip and reflector see Install Vinyl Strip Reflectorized Strip and Reflector page VII 33 VII 34 Remove Footrest Equipment Necessary Jackknife Phillips Screwdriver...

Страница 227: ...asoline from fuel tank Install the skid frame see Section VI Skid Frame Installation page VI 14 and VI 15 4 Retain the side of the footrest to end of bumper and belly pan with two machine screws using...

Страница 228: ...uik Jack The entire rear section of the skid frame and track is to remain on the floor 10 Remove the eight slotted machine screws and nylon cap nuts that hold back and sides of bumper to tunnel Fig VI...

Страница 229: ...r near passenger handle grips and tunnel Secure sides of rear bumper to tunnel with four machine screws and nylon cap nuts Fig VII 111 using a 7 16 inch blade III Note Nylon cap nuts are to be positio...

Страница 230: ...screw and secure the rear arm to the tunnel Fig VII 116 using a 9 16 inch socket and 3 inch extension DO NOT TIGHTEN CAP SCREW THREAD IN ONLY HALF WAY VII 38 II Note Rear arm of skid frame may not lin...

Страница 231: ...NOTES VII 39...

Страница 232: ...NOTES VII 40...

Страница 233: ...Sachs Engine Tools Arctic Cat Engine Tools Electrical Tools Drive System Tools Arctic Enterprises Inc 1974 TABLE OF CONTENTS Page VIII 2 3 4 VIII 6 7 8 9 VIII 11 12 13 VIII 15 16 17 18 19 Section VIII...

Страница 234: ...tor Includes hook part number 0144 091 3MM Part Number 6000 674 Usage KM3 Description Hook 3mm Part Number 0144 091 Usage KM3 How Used Remove seal from mag side Description Hook 4mm Part Number 0144 0...

Страница 235: ...n PTO end cover Description Oil Seal Mounting Sleeve Part Number 0144 089 Usage KM3 How Used Install oil seal in magneto end cover Description Bearing Puller Kit Part Number 0144 080 Usage KM914 RC18...

Страница 236: ...it Description Protective Cap Part Number 6000 683 Usage KM24 KM3 KM914 and RC18 5 How Used Use with flywheel puller 6000 684 to protect mainshaft Description Tool Kit Part Number 2214 000 Usage 50AMA...

Страница 237: ...NOTES c r c VIII 5...

Страница 238: ...5A and T5B How Used Used to wind and install recoil spring in recoil case Description Fan Holder Part Number 0144 004 Usage All T Series Axial Flow Engines How Used Used to hold axial fan pulley Descr...

Страница 239: ...w Used Used to pull flywheel off crankshaft Description Flywheel Puller Bolt Kit Part Number 0144 063 Usage Use with Flywheel Puller 0144 064 How Used For replacement purposes Description Piston Pin E...

Страница 240: ...pin Description Bearing Puller Kit Part Number 0144 080 Usage All Arctic Cat Engines How Used Remove bearings from crankshaft Description Piston Ring Clamp with Compression Bands Part Number 0144 001...

Страница 241: ...tension axial fan belt Description Magneto Gauge Part Number 0144 011 Usage T1A F Series Arctic Cat Engines How Used Used to install new excitor pulser or lighting coil to base plate Description CDI...

Страница 242: ...NOTES J VIII 10...

Страница 243: ...Inc 4195 Southport Wash Ave Milwaukee Wisconsin 53208 Description Amp Meter Note Order from Electro Specialties Inc 4195 Southport Wash Ave Milwaukee Wisconsin 53208 Description Volt Meter Note Order...

Страница 244: ...4195 Southport Wash Ave Milwaukee Wisconsin 53208 Description Multitester Part Number 0144 053 Usage All Arctic Cat Snowmobile Electrical Sys tems How Used Ability to read AC volts DC volts and Ohms D...

Страница 245: ...All Arctic Cat Engines Except Those Equipped with CDI How Used Used to time engines Description Amp Terminal Extractor Part Number 0144 1 00 Usage All 1974 Arctic Cat Snowmobiles Except Lynx I and Wan...

Страница 246: ...NOTES j 1 VIIJ 14...

Страница 247: ...Used to pull drive clutch off crank shaft Description Arctic Drive Clutch Puller Part Number 0144 054 Usage 1974 Wankel Panther Equipped with Arc tic Clutch 0225 050 0225 014 and 1973 Cheetah Panther...

Страница 248: ...How Used Used to pull drive clutch off crank shaft Description Salsbury Drive Clutch Puller Part Number 0144 029 Usage All Salsbury 910 Drive Clutches How Used Used to pull drive clutch off crank sha...

Страница 249: ...ed Used to pull drive clutch off crank shaft Description Salsbury Drive Clutch Puller Part Number 0144 026 Usage Salsbury 9R 11 R Drive Clutch How Used Used to pull drive clutch pff crank shaft Descri...

Страница 250: ...ice studs to track TRACK REBUILDING Description Solid Rivet Tool Part Number 0144 062 Usage All Tracks Manufactured with SQlid Rivets and Cleat Drive How Used Used to rivet cleats track guides and ic...

Страница 251: ...s to track Description Drive Clutch Spanner Wrench Part Number 0144 069 Usage 1973 EI Tigre How Used Used to hold drive clutch for removal purposes Description Clutch Alignment Kit Part Number 0144 09...

Страница 252: ...I I I J...

Страница 253: ......

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