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2. When the lubricant has completely

drained from the case and the chain

case is cleaned of old oil; then install

the chain case cover. Tighten the cap
screws to 105 in.-lb.

XM092

3. On the 6000, pour recommended

chain case lube into the fill hole until

the lubricant is at least halfway up in

the sight glass; then install the plug.

4. On the 7000, remove the three

screws securing the shift actuator to

the chain case, disconnect the actua-

tor wiring harness, and remove the

actuator w/extension. Pour recom-

mended chain lube through the shift

actuator opening until the lubricant

is at least halfway up in the sight

glass; then install the shift actuator

w/extension and connect the actua-

tor wiring harness.

NOTE: Make sure the reverse sen-

sor wire is routed up so the wires do

not become pinched between the

actuator and the case.

5. Install and secure the exhaust reso-

nator.

6. On the 7000, start the engine and

verify proper reverse and forward

operation by shifting in and out of

reverse three times.

Rear Suspension

This procedure should be done every 40

operating hours.

NOTE: Arctic Cat recommends that

Arctic Cat All-Temp Grease (p/n 4639-

365) be used for this procedure.

NOTE: Illustrated are the general

locations of grease fittings. Actual loca-

tions will vary from model to model.

1. Using Handlebar Stand (p/n 5639-

152) or Steering Post Stand (p/n

5639-946) or a suitable substitute,

lay the snowmobile on its left side.

3. Lubricate all grease fittings with all-

temperature grease.

CAUTION

Before installing the chain case

screws, be sure to clean the holes

using compressed air completely of

debris or damage to the chain case

may occur.

CAUTION

When installing the shift actuator,

rotate the actuator back and forth to

properly align it with the extension

gear. Failure to do so could cause

component damage.

CAUTION

The correct lubricant to use in the

chain case is Arctic Cat Synthetic

Chain Lube. Any substitute may

cause serious damage to the drive

system.

Содержание M6000

Страница 1: ...ZR 6000 7000 XF 7000 M 6000 ...

Страница 2: ...l snow conditions without proper lubrication or additional idler wheels and the following parts Fuel Filter Light Bulbs Windshield Drive Belt Torn or Punctured Upholstery Wear Bars Brake Pads Spark Plugs Drive Clutch Driven Clutch Wear Parts Wear Strips Shock Absorber s Standard Shock Absorber s Rebuildable Limited to one 1 year or 1000 miles of normal riding conditions replace for defective or le...

Страница 3: ...Power Valve APV System 6000 18 Exhaust Controlled Timing ECT System 6000 19 Operating Instructions 20 24 Starting and Stopping Engine 20 Braking 21 Emergency Stopping 22 Throttle Ignition Monitor Switch 22 Varying Altitude Operation 23 Lubrication 25 26 Chain Case 25 Rear Suspension 26 Maintenance 27 50 Periodic Maintenance Checklist 27 Fuel System 28 Checking Engine Oil 6000 29 Checking Engine Oi...

Страница 4: ...al and Safety Handbook Failure to follow this warning could result in personal injury to yourself or others Personal Injury To avoid injury to yourself and others NEVER operate the snowmobile without first reading and understanding this manual and the Snowmobile Safety Hand book then follow the instructions and heed the warnings given USE COMMON SENSE DON T DRINK and DRIVE STAY IN CONTROL at ALL T...

Страница 5: ... or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional service At the time of publication all information and illustrations were technically cor rect Some illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions Because Arctic Cat Inc constantly refines and improves its products no retroactive ob...

Страница 6: ...bers Brand Name Arctic Cat S2014XFULXUSB S2014XFUSPUSG S2014X7UCTUSB S2014ZRULXUSB S2014XFULEOSW S2014XFUSPUSO S2014X7UCTUSO S2014ZRULEOSO S2014XFULEOSO S2014X7UCCOSB S2014ZRDEEOSG S2014ZRULEOSW S2014XFULEUSW S2014X7UCCUSB S2014ZRDEEUSG S2014ZRULEUSO S2014XFULEUSO S2014X7UCTOSB S2014ZRDEPOSG S2014ZRULEUSW S2014XFUSPOSO S2014X7UCTOSO S2014ZRDEPUSG S2014ZRUEPOSO S2014ZRUEPUSG S2014ZRUEPUSO Standards...

Страница 7: ...3 Snowmobile Safety Rules ...

Страница 8: ...rs are required by the dealer to complete warranty claims properly No warranty will be allowed by Arctic Cat Inc if the engine serial number or VIN is removed or mutilated in any way Always provide the snowmobile name VIN and ESN when contacting an autho rized Arctic Cat Snowmobile dealer for parts service accessories or warranty If the complete engine must be replaced ask the dealer to notify Arc...

Страница 9: ...is specially formulated to be used and meets all of the lubrication requirements of the Arctic Cat C TEC2 snowmobile engine Recommended Engine Oil 7000 The recommended oil to use is Synthetic C TEC4 Oil p n 6639 529 gal After the engine break in period the engine oil should be changed every 2500 miles before prolonged storage and the oil filter should be changed every 12 000 miles Filling Gas Tank...

Страница 10: ...ttle operation or any condition that might result in engine overheating must be avoided Operating your snowmobile for the first time Start the engine and let it idle for 15 minutes 0 160 km 0 100 miles Avoid pro longed operation above 6000 RPM 160 500 km 100 300 miles Avoid pro longed operation above 8000 RPM 500 km 300 miles and beyond The snow mobile can now be operated normally NOTE After 500 m...

Страница 11: ... surge to alert the operator If the coolant temperature rises to a critical point above proper oper ating temperature the indicator will cease flashing and will remain constantly illumi nated NOTE On the 7000 if the indicator is constantly on the engine will shut off if vehicle speed is reduced to 1 5 km h 0 9 MPH or slower B High Beam Indicator The indicator is on whenever the high beam mode is s...

Страница 12: ...option of selecting the 12 hour or 24 hour clock is available press the either Left But ton to alternate between the two modes Next press the Lower Right Button to set the clock Press either Left Button to set the hours then press the Lower Right Button to set the minutes Press either Left Button to set the minutes When the proper time has been set press the Lower Right Button to return to the mai...

Страница 13: ...1 Vehicle not registered and vehicle lim its enabled U0155 Lost communication with the ECM Code Trouble P0031 O2 Heater Control Circuit Low P0032 O2 Heater Control Circuit High P0107 Manifold absolute pressure circuit low P0108 Manifold absolute pressure circuit high P0112 Intake air temp sensor circuit low P0113 Intake air temp sensor circuit high P0115 Engine coolant temp sensor 1 circuit P0117 ...

Страница 14: ...ck collar is seated in the grooves by lifting up and pressing down on the handlebar To adjust handlebar tilt use the following procedure 1 Loosen the four cap screws and tilt the handlebar to the desired position 0747 617 2 Tighten the four cap screws evenly to 15 ft lb P2300 Ignition coil A primary control circuit low P2303 Ignition coil B primary control circuit low P2306 Ignition coil C primary...

Страница 15: ...verheating For checking filling cooling system refer to Coolant Level sub section in the Main tenance section Battery Electric Start It is extremely important that the battery be maintained at full charge at all times and that the battery connections be clean and tight If charging the battery becomes necessary refer to Battery sub section in the Maintenance section Jump Starting NOTE Arctic Cat do...

Страница 16: ...ve black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system components 8 Stand well away from the dead bat tery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the snowmobile with the dead battery and allow it to run for several minutes before...

Страница 17: ...obile owner Shock Absorbers Rebuildable Gas Each shock absorber should be visibly checked weekly for fluid leakage cracks or breaks in the body reservoir or a bent shaft If any one of these conditions is detected replacement or service is necessary Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this service If not under warranty this service is at the discre tion and expense...

Страница 18: ...e the domed support plate and lock nut on the exposed stud 4 Using a wrench to secure the stud tighten the lock nut on the exposed stud It is also recommended that whenever studs are installed on a track carbide wear bars should be installed on the skis Carbide wear bars complement the track studs to balance steering control under these conditions The length of the car bide on the wear bars should...

Страница 19: ...Shift only with the engine at idle RPM and the snowmobile com pletely stopped The reverse func tion will not engage if engine is above 3000 RPM 3 If attempting to shift into reverse at too high engine RPM above 3000 RPM the reverse function will be cancelled and the coolant temperature warning icon will flash This indicates the reverse switch button was pressed at too high RPM The operator must re...

Страница 20: ...for the reverse icon to illuminate and the reverse alarm to sound before backing up 3 The system will not shift until the button is released 4 To shift into forward stop the snow mobile and allow the engine to idle under 2000 RPM then press the reverse button and release The for ward selection will be complete 5 After shifting from reverse to forward or from forward to reverse apply the throttle s...

Страница 21: ...nnector located in front of the speedometer and unplug the con nector then move the hood slightly forward and remove the hood To install the access panel and hood use the following procedure 1 Position the hood onto the snowmo bile and connect the hood harness connector making sure the harness does not become pinched NOTE On the 6000 make sure the hood tabs are seated between the throttle body boo...

Страница 22: ...using the velcro strap 2 Remove the backing from the instal lation bag p n 1655 841 then adhere it to the gas tank making sure the bag covers the velcro on the gas tank SNO 1206 3 Slide the rear of the seat cover with foam over the rear of the gas tank then slide the four tabs into the four holes in the lower console and secure to the tunnel using two self tapping screws Do not over tighten NOTE T...

Страница 23: ...ne by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner Exhaust Controlled Timing ECT System 6000 This system automatically adjusts the ignition timing to provide maximum per formance through a variety of operating co...

Страница 24: ... the high brake fluid mark add Arctic Cat approved DOT 4 brake fluid until the fluid is at the recommended level Install and secure the reservoir cover Do not allow moisture to con taminate the brake system 4 Test the throttle control lever by completely compressing and releas ing it several times The lever MUST return to the idle position quickly and completely 5 Move the emergency stop switch to...

Страница 25: ...following items are items that the operator must be familiar with when operating this snowmobile and its hydraulic brake system Important addi tional information on the proper mainte nance of the brake system is found in the Maintenance section 1 Use the brakes wisely Each time the brakes are applied in all hydraulic brake systems including automotive applications heat is transferred to the brake ...

Страница 26: ...ncy Stopping There are several methods of stopping or slowing the snowmobile under a variety of situations Identified in the following chart are the ways a snowmobile may be brought to a stop and the effectiveness under normal conditions Throttle Ignition Monitor Switch The throttle control is equipped with a monitor switch for safety purposes which will stop the engine when a loss of return sprin...

Страница 27: ...tion of the throt tle monitor switch is needed to start the engine take the snowmobile to an authorized Arctic Cat Snowmobile dealer for service as soon as possi ble If not under warranty this service is at the discretion and expense of the snowmobile owner NOTE The monitor switch is now bypassed All other ignition electrical features ignition switch emergency stop switch headlight taillight and b...

Страница 28: ...feet M models are initially set up at the fac tory for operation between 6000 9000 feet NOTE Drive train changes can be made by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmo bile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner ...

Страница 29: ...uator w extension and con nect the actuator wiring harness Tighten screws to 36 in lb 0746 804 4 On the 7000 start the engine and verify proper reverse and forward operation by shifting in and out of reverse three times NOTE If excessive build up of moisture or discolored oil is detected in the chain case it may be necessary to replace the lube NOTE Replacing the lubricant can be done by the snowm...

Страница 30: ...n the 7000 start the engine and verify proper reverse and forward operation by shifting in and out of reverse three times Rear Suspension This procedure should be done every 40 operating hours NOTE Arctic Cat recommends that Arctic Cat All Temp Grease p n 4639 365 be used for this procedure NOTE Illustrated are the general locations of grease fittings Actual loca tions will vary from model to mode...

Страница 31: ...iring Weekly Check for wear damage and tight connections Exhaust System Weekly 11 Check for damage leakage and obstructions Nuts Bolts Fasteners Weekly Check tightness Recoil Starter Weekly Check rope for wear fraying and proper operation Shock Absorbers Weekly 13 45 Check for fluid leakage and damage and air pres sure Fox Air Shocks Spark Plugs 3500 Mi 32 Check center electrode insulator color ca...

Страница 32: ... take note that the filter is direc tional and the arrow should be directed towards the engine NOTE On the 6000 the fuel filter is located above the recoil To access the filter the access panels and hood need to be removed XM183A NOTE On the 7000 the fuel filter is located on top of the fuel tank To access the filter the access panels hood and console need to be removed XM184 1 Remove the hose cla...

Страница 33: ...ausing the risk of engine seizure SNO 342A Adding Engine Oil 6000 1 Park the snowmobile on a level sur face then remove the right side access panel 2 Remove the fastener securing the right side of the lower console to the skid plate 3 Remove the oil tank cap and add the appropriate oil through the filler neck making sure to fill only to the bottom of the filler neck XM185A Checking Engine Oil Leve...

Страница 34: ...hen tighten the oil filter to 12 ft lb 7 Install the engine oil drain screw Tighten the screw to 7 2 ft lb 8 Remove the four torx head screws securing the right side footrest to the tunnel and the support then with a drain pan in position remove the drain plug from the oil tank 746 121A NOTE To aid in draining the oil from the reservoir position a funnel between the tank and the opening of the tun...

Страница 35: ...d automotive type coolant NOTE Always check the coolant level with the engine cold 6000 Locate the coolant tank behind the expansion chamber If the coolant needs to be added fill the coolant tank up to the cold fill line located on the tank 747 545A NOTE The tabs on the MAG side of the coolant tank are to hold extra spark plugs XM130A 7000 Locate the filler neck located above the resonator then re...

Страница 36: ...speed operation will usually require hotter heat range spark plugs 1 Remove the springs securing the expansion chamber to the exhaust manifold and resonator 2 Move the expansion chamber out of the way to access the spark plugs 3 Remove the spark plug caps from the plugs 4 Using a spark plug wrench remove the plugs 5 Install the plugs and finger tighten 6 Tighten the spark plugs to 19 ft lb then in...

Страница 37: ...usting APV Cables 6000 Proper cable adjustment is critical to the operation of the APV system Although inspecting cable adjustment is recommended every 1000 2000 miles the cable should not need adjustment often To check the cable adjustment use the following procedure 0745 819 1 Using a small needle nose pliers remove the servomotor cable holder 0745 823 2 Using an adjustable wrench rotate the ser...

Страница 38: ...tery Electric Start These sealed batteries after being in ser vice require regular cleaning and recharging in order to deliver peak per formance and maximum service life The following procedures are recommended for cleaning and maintaining sealed bat teries Always read and follow instruc tions provided with battery chargers and battery products NOTE Battery maintenance may be done by the snowmobil...

Страница 39: ...er reads less than specified voltage charge the battery using the following guidelines A When using an automatic battery charger always follow the char ger manufacturer s instructions B When using a constant current battery charger use the follow ing Battery Charging Chart CAUTION On the LXR make sure to disconnect the seat heater harness connector prior to removing the seat WARNING Avoid spillage...

Страница 40: ... and the small black negative cable to the battery using a cap screw lock washer and a flat washer Tighten securely NOTE Assure the harness wires and cables are routed properly as noted during removing battery procedure XM127A XM167A 12 Install the battery bracket solenoid and tighten the two screws and lock nuts to 105 in lb then install the seat and secure with the torx head screw Tighten secure...

Страница 41: ...d for proper operation Also the brake fluid level must be checked every time before starting the engine Checking Adding Brake Fluid 1 With the brake fluid reservoir in a level position and the cover removed check the fluid level The brake fluid level must be at the high brake fluid mark in the reservoir 745 817A 2 If the brake fluid is below the high brake fluid mark add Arctic Cat approved DOT 4 ...

Страница 42: ...he brake use the follow ing procedure NOTE The brake system may be bled by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmo bile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner 1 Remove the reservoir cover and if necessary fill the reservoir to the high brake fluid ma...

Страница 43: ... owner NOTE When installing new brake pads always install them as a set Never install just one pad or use brake pads which have been used in another snowmobile 1 Remove the brake fluid reservoir cover then remove most of the brake fluid from the reservoir Install the cover NOTE The above procedure will allow room for the fluid from the cali per when the pistons are pushed into the caliper for inst...

Страница 44: ...l brake pads are properly burnished To properly burnish the brakes use fol lowing procedure 1 Choose an area sufficiently large to safely accelerate to 30 40 mph and to brake to a stop NOTE This procedure can also be accomplished using a shielded jack stand 2 Accelerate to 30 40 mph then com press brake lever to decelerate to a stop NOTE Lightly apply the brake lever to come to an easy stop do not...

Страница 45: ...0 mph the exposed cord on the side of a new belt will be worn down This allows the drive belt to gain its optimum flexibility and will extend drive belt life Checking Adjusting Drive Belt Deflection SNO 276A The drive belt must have the proper fit in the drive clutch and driven clutch To check for proper drive belt fit use the following procedure 1 Place a straightedge on the top of the drive belt...

Страница 46: ...g the front of the snowmobile between the sheaves of the drive clutch first then between the sheaves of the driven clutch 2 Install the cap screw lock washer washer and sheave adjuster back into the driven clutch Tighten the cap screw threads coated with blue Loc tite 243 to 20 ft lb 3 Install the left side access panel 4 Release the brake lever lock Track Tension Track tension is directly related...

Страница 47: ... the track clip is less than specified loosen the adjusting bolts to increase the slack in the track 4 Check track alignment 5 After proper track tension is obtained tighten the idler wheel axle cap screws to 34 ft lb then tighten the adjusting bolts securely against the axle NOTE Since track tension and track alignment are interrelated always check both even if only one adjustment seems necessary...

Страница 48: ... and continue adjustment until proper alignment is obtained NOTE Make sure correct track tension is maintained after adjust ing track alignment 3 After proper track alignment is obtained tighten the idler wheel axle cap screw to 34 ft lb then tighten the adjusting bolts securely against the axle 4 Field test the track under actual con ditions 5 After the field test check the align ment of the trac...

Страница 49: ...hed by loosening the adjuster nut locking collar B from the adjuster nut A and using the Spring Adjuster Tool from the tool kit rotating the adjuster nut in whichever direction is desired Tighten the locking collar against the adjuster nut 0745 159 Adjusting Fox Air Shocks Sno Pro Models NOTE It is recommended to moni tor the air pressure in the air shocks once every month NOTE Adjusting air shock...

Страница 50: ...be maintained at the factory preset of 1 8 1 4 in preload Tightening the skid frame front arm shock spring may cause improper balance and may ruin the handling features of the snowmobile The length adjustment of the front arm limiter straps determines the weight dis tribution between the front of the skid frame and the skis Tightening the limiter strap shortening the strap will pull up on the fron...

Страница 51: ...m Adjusting Skid Frame Rear Arm Shock Spring M XF Proper adjustment of rear arm shock absorber spring pre load is necessary to get the most desirable ride The rear arm shock spring is adjustable for the terrain conditions and driving style and weight of the operator The spring adjuster nut has been set at the fac tory so the correct amount of threads are exposed between the adjuster nut and the th...

Страница 52: ...am The geo metric center of HIGH beam zone is to be used for vertical aiming 1 Position the snowmobile on a level floor so the headlight is approxi mately 8 m 25 ft from an aiming surface wall or similar surface NOTE There should be an aver age operating load on the snowmo bile when adjusting headlight aim 2 Measure the distance from the floor to midpoint of the headlight 3 Using the measurement o...

Страница 53: ... Bars 1 Move the wear bar into position on the bottom of the ski NOTE If installing a double offset wear bar the carbide edge should be directed to the outside of the ski 2 Align the wear bar studs with the holes in the ski then install the lock nuts Tighten to 15 ft lb Adjusting Ski Stance NOTE Local laws and or regula tions as to maximum width of the ski stance on these snowmobiles may be applic...

Страница 54: ...clip wear and possible track damage Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner Each time a new set of wear strips are installed they should be tempered Tem per the wear strips by driving the snow mobile for approximately a mile on a hard pack trail then immediately drive into deep snow and...

Страница 55: ...lection remove the belt guard then use the fol lowing procedure NOTE It may be necessary to remove a shim washer from between the driven clutch sheaves to allow the driven clutch to close tighter Adding shim washers will decrease belt deflection and removing shim washers will increase belt deflection Available shim washers from Arctic Cat are p n 0648 714 0 090 in one included in the tool kit p n ...

Страница 56: ...nsole then move the console up and out of the way 2 Install the clutch Alignment Bar p n 0644 428 between the drive clutch sheaves 3 Allow the bar to rest on the drive clutch shaft and against the outside edge of the driven clutch stationary sheave NOTE The alignment bar must extend beyond the front edge of the drive clutch 4 With the bar against the outside edge of the driven clutch stationary sh...

Страница 57: ...ition A Disconnect the high tension leads from the spark plugs then remove the plugs connect them to the leads and ground them on the cylinder heads B Pour 29 5 ml 1 fl oz of SAE 30 petroleum based oil into each spark plug hole and pull the recoil starter handle slowly about 10 times C Install the spark plugs and con nect the high tension leads 8 Fill the gas tank to its rated capacity then add Ar...

Страница 58: ...e cover or a heavy tarpaulin to protect it from dirt and dust 17 If the snowmobile must be stored out doors position the snowmobile out of direct sunlight then block the entire snowmobile off the ground making sure the snowmobile is secure Loosen the track adjusting bolts to reduce track tension Cover with a machine cover or a heavy tarpaulin to protect it from dirt dust and rain CAUTION Sealed ba...

Страница 59: ... of emergency 5 Inspect all fuel hoses and oil hoses for deterioration or cracks replace if necessary Make sure all connections are tight then on the 6000 fill the oil injection reservoir with the rec ommended 2 cycle oil 6 On the 6000 inspect the spark plugs Replace gap or clean as necessary 7 Tighten all nuts bolts and cap screws making sure all nuts bolts and cap screws are tightened securely 8...

Страница 60: ...Cat snowmobile dealer WARRANTY PERIOD The emission warranty period for this snowmobile begins on the same date as the standard warranty coverage and continues for 30 months or 2500 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric ...

Страница 61: ... then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which the original retail purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the re...

Страница 62: ...Fold Back Once CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here ...

Страница 63: ...you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmo bile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or part to determine if in his opinion a warrantable condition exists If a warrantable con dition appears to exist the dealer will repair or replace at Arctic Cat s option free of charge including any r...

Страница 64: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2259 884 Phone 218 681 9851 U S 204 982 1656 Canada TM ...

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