background image

3

ERT7 and ERT8 Ebbert Rivet Tools (HK1061

)

    

I. GENERAL SAFETY RULES:

1.  A half-hour long hands-on training session with qualified 

personnel is recommended before using Huck equipment.

2.  Huck equipment must be maintained in a safe working 

condition at all times. Tools and hoses should be inspected 

at the beginning of each shift/day for damage or wear. Any 

repair should be done by a qualified repairman trained on 

Huck procedures.

3.  For multiple hazards, read and understand the safety 

instructions before installing, operating, repairing, maintaining, 

changing accessories on, or working near the assembly power 

tool. Failure to do so can result in serious bodily injury.

4.  Only qualified and trained operators should install, adjust or 

use the assembly power tool.

5.  Do not modify this assembly power tool. This can reduce 

effectiveness of safety measures and increase operator risk.

6.  Do not discard safety instructions; give them to the operator.

7.  Do not use assembly power tool if it has been damaged.

8.  Tools shall be inspected periodically to verify all ratings 

and markings required, and listed in the manual, are legibly 

marked on the tool. The employer/operator shall contact 

the manufacturer to obtain replacement marking labels 

when necessary. Refer to assembly drawing and parts list for 

replacement.

9.  Tool is only to be used as stated in this manual. Any other use 

is prohibited.

10.  Read MSDS Specifications before servicing the tool. MSDS 

specifications are available from the product manufacturer 

or your Huck representative.

11.  Only genuine Huck parts shall be used for replacements or 

spares. Use of any other parts can result in tooling damage 

or personal injury.

12.  Never remove any safety guards or pintail deflectors.

13.  Never install a fastener in free air. Personal injury from 

fastener ejecting may occur.

14.  Where applicable, always clear spent pintail out of nose 

assembly before installing the next fastener.

15.  Check clearance between trigger and work piece to ensure 

there is no pinch point when tool is activated. Remote 

triggers are available for hydraulic tooling if pinch point is 

unavoidable.

16.  Do not abuse tool by dropping or using it as a hammer. Never 

use hydraulic or air lines as a handle or to bend or pry the 

tool. Reasonable care of installation tools by operators is an 

important factor in maintaining tool efficiency, eliminating 

downtime, and preventing an accident which may cause 

severe personal injury.

17.  Never place hands between nose assembly and work piece. 

Keep hands clear from front of tool.

18.  Tools with ejector rods should never be cycled without nose 

assembly installed.

19.  When two piece lock bolts are being used always make sure 

the collar orientation is correct. See fastener data sheet for 

correct positioning.

II. PROJECTILE HAZARDS:

1.  Risk of whipping compressed air hose if tool is pneudraulic 

or pneumatic.

2.  Disconnect the assembly power tool from energy source 

when changing inserted tools or accessories.

3.  Be aware that failure of the workpiece, accessories, or the 

inserted tool itself can generate high velocity projectiles.

4.  Always wear impact resistant eye protection during tool 

operation. The grade of protection required should be 

assessed for each use.

5.  The risk of others should also be assessed at this time.

6.  Ensure that the workpiece is securely fixed.

7.  Check that the means of protection from ejection of fastener 

or pintail is in place and operative.

8.  There is possibility of forcible ejection of pintails or spent 

mandrels from front of tool.

III. OPERATING HAZARDS:

1.  Use of tool can expose the operator’s hands to hazards 

including: crushing, impacts, cuts, abrasions and heat.  Wear 

suitable gloves to protect hands.

2.  Operators and maintenance personnel shall be physically able 

to handle the bulk, weight and power of the tool.

3.  Hold the tool correctly and be ready to counteract normal or 

sudden movements with both hands available.

4.  Maintain a balanced body position and secure footing.

5.  Release trigger or stop start device in case of interruption of 

energy supply.

6.  Use only fluids and lubricants recommended by the 

manufacturer.

7.  Avoid unsuitable postures, as it is likely for these not to allow 

counteracting of normal or unexpected tool movement.

8.  If the assembly power tool is fixed to a suspension device, 

make sure that fixation is secure.

9.  Beware of the risk of crushing or pinching if nose equipment 

is not fitted.

Continued on next page...

GLOSSARY OF TERMS AND SYMBOLS:
 

-  Product complies with requirements set forth by 

the relevant European directives.

 

-  Read manual prior to using this equipment.

 

-  Eye protection is required while using this 

equipment.

 

-  Hearing protection is required while using this 

equipment. 

Notes: are reminders of required procedures.

Bold, Italic type, and underline:

 emphasize a specific 

instruction.

WARNINGS: Must be understood to avoid 

severe personal injury.

CAUTIONS: Show conditions that will damage 

equipment or structure.

Safety Instructions

Содержание ERT7

Страница 1: ...T8 Ebbert Rivet Tools Safety Instructions 3 4 General Information 5 Principle of Operation 5 Specifications 6 Preparation for Use 7 Maintenance 7 8 Disassembly Instructions 9 Assembly Instructions 10 Kits and Accessories 10 Troubleshooting 10 Assembly Drawing Parts List ERT7 11 Assembly Drawing Parts List ERT8 12 ...

Страница 2: ...2 ERT7 and ERT8 Ebbert Rivet Tools HK1061 ...

Страница 3: ...d preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled without nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJECTILE HAZ...

Страница 4: ...e controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level 5 Select maintain and replace the c...

Страница 5: ...released the pressurized air is directed to the rear of the pistons causing them to move forward The fastener pintail is vacuumed out the rear of the tool and into the Power Unit Pintail Collection bin and the tool is ready for the next fastener installation This manual contains operating and service procedures for the Ebbert Rivet Tool models ERT7 and ERT8 Pay close attention to the recommended s...

Страница 6: ...6 ERT7 and ERT8 Ebbert Rivet Tools HK1061 Specifications Inches mm ERT7 Inches mm ERT8 WEIGHT 3 25 lbs 1 47 kg RIVET SIZES 1 8 5mm 6mm WEIGHT 3 0 lbs 1 36 kg RIVET SIZES 1 8 5mm 6mm ...

Страница 7: ...s in a vise and when parts require force use suitable soft materials to cushion impact For example use a half inch brass drift wood block and vise with soft jaws to reduce the possibility of damaging the tool Remove components in a straight line without bending cocking or applying undue force Reassemble tool with the same care Consult Troubleshooting section of this manual if a malfunction occurs ...

Страница 8: ...rvice Kits hoses and extra parts should be kept in stock Inspect cylinder bore pistons and piston rods for scored surfaces and excessive wear or damage Replace as necessary Pulling Head Maintenance Clean the pulling head assembly often Dip it in mineral spirits Figure 1 or similar solvent to clean jaws and wash away metal chips and debris At regular intervals as experience shows disassemble the pu...

Страница 9: ...avy plastic sleeve off the air line connector Press the red collet on the air line connector and pull the air line out of the connector Figures 2 3 Rivet Tool Disassembly Figures 2 3 1 Remove the Pulling Head Assembly from the tool remove all nicks and burrs from front of Piston Rod Assembly 2 Model ERT7 Remove the four screws and the piston rod guide from the front of the tool Figure 2 Model ERT8...

Страница 10: ...stall the handle and two bearing plates and secure with four screws Torque the screws to 60 80 inch pounds Figure 3 9 Install the end cap and support loop assembly on the rear of tool and secure with the four screws Torque the screws to 60 80 inch pounds NOTE When the tool is used without the support loop assembly two additional screw bearing plates are required between the end cap and the screws ...

Страница 11: ...3 9 300066 Seal 2 10 500780 O ring 1 11 300063 Double Piston 1 12 500995 Retaining Ring 2 13 300071 Seal 1 14 300029 End Cap 1 15 506268 Male Connector 1 16 300107 Guard 1 17 300156 Valve Back up Ring 1 18 500779 O ring 1 19 300042 Handle 1 20 300251 Trigger 1 21 500623 Pin 1 22 507660 Bleed Screw 2 23 300064 Screw Bearing Plate 2 24 500064 Socket Head Screw 8 25 300114 Support Loop Assembly 1 26 ...

Страница 12: ...14 300029 End Cap 1 15 506268 Male Connector 1 16 300037 Valve Body 1 17 300156 Valve Back up Ring 1 18 500779 O ring 1 19 300105 Handle 1 20 300252 Trigger 1 21 500623 Pin 1 22 507660 Bleed Screw 2 23 300064 Screw Bearing Plate 2 24 500064 Socket Head Screw 8 25 300126 Support Loop Assembly 1 26 500061 Socket Head Screw 4 27 508010 Piston Rod Wiper 1 28 501344 Dowel 1 29 300158 Valve 1 30 300124 ...

Страница 13: ... of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merchantabili...

Страница 14: ...rations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 FAR EAST Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Futur...

Отзывы: