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January 13, 2017

HK1098

Makers of Huck

, Marson

, Recoil

Brand Fasteners, Tools & Accessories

Instruction Manual

BTT25

BobTail

Hydraulic Installation Tool

Declaration of Conformity

Safety Instructions

3-4

Principle of Operation

Program Cycle

Operating Instructions

Specifications

6-7

Optional Equipment

Maintenance

7-8

Set-up Using 918 Powerig®

9-10

Components Drawings

10-15

Puller Wear and

Replacement

Limit Switch Adjustment

Wiring Instructions

Содержание BobTail

Страница 1: ... Installation Tool Declaration of Conformity 2 Safety Instructions 3 4 Principle of Operation 5 Program Cycle 5 Operating Instructions 6 Specifications 6 7 Optional Equipment 7 Maintenance 7 8 Set up Using 918 Powerig 9 10 Components Drawings 10 15 Puller Wear and Replacement 16 Limit Switch Adjustment 17 Wiring Instructions 18 ...

Страница 2: ...2 BTT25 BobTail Hydraulic Installation Tool HK1098 ...

Страница 3: ...me and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJECTI...

Страница 4: ...ials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operateandmaintaintoolasrecommendedintheinstruction handbook to prevent an unnecessary increase in the noise level 5 Select maintain and replace the consumable inserted tool as recommended to prevent an unnecessary increase in no...

Страница 5: ...ntrol will turn on the hydraulic pump PULL pressure for fastener installation The Piston moves back to start the swaging process A Pressure Transmitter on the Relief Valve assembly sends a signal to the control to indicate the pressure set point has been reached and the hold timer can start The hold timer will keep the hydraulic pump PULL pressure on until the timer times out An external Relief Va...

Страница 6: ...ith this tool Service Kit BTT25KIT Teflon Stick 503237 Loctite 242 505016 Anti seize Lubricant 508183 CE Compatible Pump Controller HK432BT Hose Cable Extension Assembly 128461 length Test Plates 12mm Small 128484 12mm Large 128483 14mm Small 128467 14mm Large 128466 16mm Small 128465 16mm Large 128464 20mm Small 128486 20mm Large 128485 Load Cell Assembly 128433 shown below Loctite is a registere...

Страница 7: ...e using a half inch brass drift wood block and vise with soft jaws greatly reduces possibility of damaging tool Remove components in a straight line without bending cocking or undue force Re assemble tool with the same care Consult Troubleshooting in this manual if a malfunction occurs and then see the appropriate Assembly and Assembly Drawings SEALANTS LUBRICANTS HYDRAULIC FLUID SERVICE KITS Use ...

Страница 8: ...l heating leaks or vibration Max contamination level NAS 1638 class 9 or ISO CODE 18 15 or SAE level 6 POWERIG MAINTENANCE Refer to the applicable POWERIG instruction manual TOOL MAINTENANCE Whenever disassembled and at regular intervals depending on severity and length of use replace all seals wipers and back up rings in tool Service Kits hoses and extra parts should be kept in stock Inspect cyli...

Страница 9: ...118308 Cord Assembly from the Controller to the Powerig labeled TOOL 1 5 Connect 128457 Cable Assembly from the Controller to the Transducer 6 Connect the 125926 Hose Assembly to the installation tool 7 Connect the 128418 Cord Assembly to the installation tool 8 a Connect the other end of 128418 Cord Assembly to the Controller at TOOL 1 b Connect optional 128461 Hose Cable Assembly 9 Connect the e...

Страница 10: ...collar flange at least one dimple should be marked by the anvil If not add time to Timer 2 Hold Timer in the Controller box and test with fasteners until the proper installation is achieved See Set Point Adjustments in the Controller section of this manual to adjust timer TABLE 1 PRESSURE SETTINGS Fastener Size Tool Powerig PULL Pressure Setting psi Powerig RETURN Pressure Setting psi Controller P...

Страница 11: ...tch back to RUN left most position 9 Check the continuously scrolling display for your new value before using the Tool again V ADDRESS DESCRIPTION RANGE DEFAULT UNITS 07411 T1 Press SetPt 1000 9999 4200 psi 07412 T2 Press SetPt 1000 9999 4200 psi 07413 T3 Press SetPt 1000 9999 4200 psi 07421 T1 Hold Timer 0 3000 500 msec 07422 T2 Hold Timer 0 3000 500 msec 07423 T3 Hold Timer 0 3000 500 msec 07431...

Страница 12: ...e Sticker 128772 Actuator Rod 508308 Spring 128752 Limit Switch Rod Guide 128750 Limit Switch Rod 128700 Tool Assembly see Figure 7 128781 Trigger Terminal Box Assembly see Figure 8 1 128745 Limit Switch Housing Assembly see Figure 8 2 VIEW B B SECTION A A Enlarged BTT25 Tool Assembly CAUTION Stickers Figure 5 BTT25 Tool Assembly ...

Страница 13: ...taining Ring 2 128702 Suspension Sleeve 128788 Hydraulic Hose 2 503431 Reducing Bushing 2 110438 Male Coupler 110439 Female Coupler 128701 Locking Screw Actuator Hole 128694 Piston Assembly see Figure 7 128698 Main Housing Assembly see Figure 7 128708 Forward Gland Assembly see Figure 7 128696 Rear Piston Assembly see Figure 7 Figure 6 ...

Страница 14: ...28696 Rear Piston Assembly 128707 Forward Gland 506064 Wiper Seal 501148 Back up Ring 506080 O Ring 501142 Back up Ring 506078 O Ring 501108 Back up Ring 3 500814 O Ring 2 505917 Polyseal 128697 Rear Piston 501148 Back up Ring 2 128695 Piston 506080 O Ring 507635 Pipe Plug 2 128699 Main Housing 121343 Lockscrew 506077 O Ring 501138 Back up Ring 2 Figure 7 ...

Страница 15: ...10 LED Lamp 500048 Cap Screw 500166 Flat Washer 2 507570 Button head Cap Screw 2 128749 Switch Plate 508360 Spring 500166 Flat Washer 2 128747 Limit Switch Upper Housing 128746 Limit Switch Lower Housing 500063 Screw 2 500051 Cap Screw 508307 Spring 128748 Actuator Lever 501342 Dowel 500057 Cap Screw 4 506038 Microswitch Loctite is a trademark of Henkel Corporation U S A Dimple for Limit Switch Ro...

Страница 16: ... NOTE To add life to the Puller always clean components upon changing or checking Puller a Insert the spring into the piston b Insert the actuator rod into the piston c Insert the rod guide into the piston d Screw the puller onto the piston 5 Reinstall the components before screwing a NEW Puller onto the Piston 6 Apply Loctite Anti Seize or an equivalent lubricant to the Puller to keep it from wea...

Страница 17: ... Screw counterclockwise to decrease it turn it clockwise 4 Adjust the switch to the specification of 430 435 You will notice the Light Box light will come on after the switch has been made 5 Tighten the Lockdown Screw NOTE After tightening the Lockdown Screw verify the adjustment again by measuring with the depth micrometer In some cases because of the tight tolerance it is possible for the adjust...

Страница 18: ...18 BTT25 BobTail Hydraulic Installation Tool HK1098 Wiring Instructions Figure 9 ...

Страница 19: ... or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation me...

Страница 20: ...rations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 FAR EAST Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Futur...

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