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256 Pneudraulic Installation Tool (HK1015)

113526

Air Pis

ton/

O-ring Assy

(Piston not s

old

sep

ately)

130305

Pis

ton R

501472

Qua

d Ring

121241

Self

-locking Nut

113528 Cylinder Hea

d Assembly

(Cylinder not s

old

sep

ately)

505147 O-Ring

505139

Ret

aining

Ring

120076

Muffler End Cap

115554 Muffler

500777 O-Ring

500101

Scr

ew (4)

126941-3 Ga

116272 Thr

tle

Valv

Spring

104293 Bleed

Plug Assembly

502482

Scr

ew (2)

127029 Assembly

(includes 507953 Thr

ottle

Arm Screw and 127028 Bushing)

127688

Thr

tle Ar

125657 Guar

127326 Gland Assembly

502821 R

aining Ring

500784 O-Ring

127324 Gland

500786 O-Ring

127327

Back

-up Ring

127329

Polyseal

(note orient

ation)

500779 O-Ring

500781 O-Ring

127328

Back

-up Ring

127325 Gland Housing

590351*

Stick

590350*

Stick

590347 S

tick

130936 Int

ensif

ier

Pis

ton Assembly

(Intensifier Piston not

sold s

ately)

501086

Back

-up Ring

501086

Back

-up Ring

503770 O-Ring

115436 Air Hose

115558 Thr

tle

Valv

e Assembly

alv

e not s

old

sep

ately)

504407 O-Ring

504408 O-Rings

120372 Cylinder Assembly

502053 Set

scr

*NO

TE: S

tick

s mus

t r

emain on t

ool and r

dable at all times. If s

tick

s become w

n, damaged,

or if they ar

e missing, they mus

t be or

der

ed and r

eplaced.

Figure 11

Air Cylinder Components

Содержание 256

Страница 1: ...mity 2 Safety Instructions 3 Principle of Operation 4 Tool Specifications 4 Preparation for Use 5 Maintenance 5 Operating Instructions 6 Disassembly Procedure 6 7 Assembly Procedure 8 Fill and Bleed Procedure 9 Components Drawings 10 11 Troubleshooting 14 Accessories 14 Instruction Manual 256 Pneudraulic Installation Tool ...

Страница 2: ...256 Pneudraulic Installation Tool HK1015 2 ...

Страница 3: ...nsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands arms...

Страница 4: ...rn pressure relief valve protects the tool against pressure spikes The reservoir replenishes the hydraulic system as needed Principle of Operation POWER SOURCE 110 psi MAX shop air HOSE KITS Use only genuine HUCK Hose Kits rated 10 000 psi working pressure HYDRAULIC FLUID Hydraulic fluid shall meet DEXRON III DEXRON VI MERCON Allison C 4 or equivalent ATF specifications Fire resistant fluid may be...

Страница 5: ...EKLY 1 Disassemble and clean nose assemblies and reassemble 2 Check the tool and all connecting parts for damage or oil air leaks tighten or replace if necessary The Model 256 Installation Tool is shipped with a plastic plug in the air inlet connector The connector has 1 4 18 female pipe threads to accept the air hose fitting Quick disconnect fittings and 1 4 inside diameter air hose are recommend...

Страница 6: ... head Remove Relief Valve Spring Guide Sleeve and Ball Using a small magnet is helpful 6 Unscrew Reservoir Fill Plug Hold over waste oil container and release fill tool slowly 7 Unscrew Reservoir Housing from head Remove 2 Springs Slide Reservoir Plunger from head Remove spacer and Quad Ring A pick may be used to remove the Quad Ring WARNING Be sure air hose is disconnected from tool before cleani...

Страница 7: ...asket Muffler and O ring 19 Remove Retaining Ring from Cylinder Assembly Tap Cylinder Head down into Cylinder Assembly for easier removal of Retaining Ring 20 Screw Cap Screws into Cylinder Head and carefully pry under screws to remove Cylinder Head Figure 3 21 Push Air Piston all the way into cylinder and lay tool on its side Hold Self locking Nut with a 9 16 socket and extension and with 7 64 he...

Страница 8: ...and punch 10 Slide Throttle Arm onto ball end of throttle cable Swing arm until end fits over throttle valve Attach throttle arm Bushing and Screw to Throttle Arm Tighten with 5 32 hex key 11 If air hose assembly was removed reinstall it 12 If Relief Valve Seat Assy is being replaced push Plug A with seals in place into head Install Screw B Figure 10 13 Carefully drive Relief Valve Seat Assy in us...

Страница 9: ... and Spring Replace the Check Valve Plug STEP 9 Turn tool so front of head faces you Prior to removing Relief Valve Plug using a 3 32 Allen wrench back out setscrew inside of the plug approximately 1 2 turn counterclockwise This ensures that the Piston will remain in full forward position Remove the Relief Valve Plug install Ball Guide Sleeve and Spring and replace the plug STEP 10 Unlock Fill Too...

Страница 10: ...0874 Spring 508481 Setscrew 114530 Plug Relief Valve Plug 505864 Spring 2 100874 Spring 508481 Setscrew 114530 Plug Relief Valve Plug 505864 Spring 2 100874 Spring 508481 Setscrew 114530 Plug Relief Valve Plug 505864 Spring 2 100874 Spring 508481 Setscrew 114530 Plug Relief Valve Plug 505864 Spring 2 100874 Spring 508481 Setscrew 114530 Plug Relief Valve Plug 505864 Spring 2 100874 Spring 508481 S...

Страница 11: ...ard 127326 Gland Assembly 502821 Retaining Ring 500784 O Ring 127324 Gland 500786 O Ring 127327 Back up Ring 127329 Polyseal note orientation 500779 O Ring 500781 O Ring 127328 Back up Ring 127325 Gland Housing 590351 Sticker 590350 Sticker 590347 Sticker 130936 Intensifier Piston Assembly Intensifier Piston not sold separately 501086 Back up Ring 501086 Back up Ring 503770 O Ring 115436 Air Hose ...

Страница 12: ...ulic fluid exhausts with air or leaks at base of handle a Worn or damaged Gland Assembly Inspect Polyseal O rings Quad Ring and Back up Ring and replace if necessary 6 Hydraulic fluid leaks at rear of Pull Piston a Worn or damaged Rear Gland Inspect O rings and Back up Rings and replace if necessary 7 Hydraulic fluid leaks at front of Pull Piston a Worn or damaged Front Gland Inspect Polyseal and ...

Страница 13: ... of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merchantabili...

Страница 14: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

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