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Patent Pending

August 31, 2018

HK978

Instruction Manual

2013 and 2014 series

Pneudraulic Installation Tools

Makers of Huck

, Marson

, Recoil

Brand Fasteners, Tools & Accessories

Declaration of

Conformity

Safety Instructions

Tool Description

Specifications

4-6

Principle of Operation

Preparation for Use

Operating Instructions

Maintenance

Disassembly Procedure

10-11

Assembly Procedure

Fill and Bleed Procedure

13-14

Measuring Tool Stroke

Components Drawings

16-20

Troubleshooting

Kits and Accessories

Содержание 2013 series

Страница 1: ...Accessories Declaration of Conformity 2 Safety Instructions 3 Tool Description 4 Specifications 4 6 Principle of Operation 7 Preparation for Use 7 Operating Instructions 8 Maintenance 9 Disassembly Procedure 10 11 Assembly Procedure 12 Fill and Bleed Procedure 13 14 Measuring Tool Stroke 15 Components Drawings 16 20 Troubleshooting 21 Kits and Accessories 22 ...

Страница 2: ...2 2013 2014 series Pneudraulic Installation Tools HK978 ...

Страница 3: ...void unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hand...

Страница 4: ...PRESSURE 90 psi 6 2 bar MAX FLOW RATE 2 9 scfm 170 l min POWER SOURCE 90 psi 6 2 bar maximum shop air MAX OPERATING TEMP 125 F 51 7 C PULL CAPACITY 2670 lbs 90 psi 11 88 kN 6 2 bar SPEED CYCLES 20 per minute HOSE KITS Use only genuine Huck Hose Kits rated 10 000 psi 689 5 bar working pressure HYDRAULIC FLUID Hydraulic fluid shall meet DEXRON III DEXRON VI MERCON Allison C 4 or equivalent Automatic...

Страница 5: ... 2014 series Pneudraulic Installation Tools HK978 Specifications continued Ø 3 4 8 8 1 1 2 8 3 4 8 6 0 8 2 0 10 12 0 30 5 4 8 12 4 INCHES cm 8 0 20 4 9 5 24 3 8 8 22 4 2013 2013B 2013V Models 2013 2013B 2013V ...

Страница 6: ...6 2013 2014 series Pneudraulic Installation Tools HK978 Specifications continued 1 1 2 8 3 4 8 6 0 8 2 0 10 12 0 30 5 4 7 12 0 4 8 12 4 Ø 3 4 8 8 INCHES cm Model 2014 ...

Страница 7: ... diameter air hose The air supply should have a filter regulator lubricator unit and access to 90 psi 6 2 bar capable of a flow rate of 2 9 CFM 170 l m NOTE Quick disconnect fittings and air hoses cannot be purchased from Huck International Inc An an air hose is included P N 115436 to facilitate immediate tool use Remove the shipping plug from air inlet connector and add a few drops of an approved...

Страница 8: ... Wear approved eye and hearing protection Ensure adequate clearance for operator s hands before installing fasteners Be sure that pintail deflector is attached to the tool and directed away from all personnel Do not pull on a pin without placing a fastener in a workpiece Make sure that the collar chamfer is out toward the tool Pins eject with great velocity when pintails break off or teeth grooves...

Страница 9: ...ts to ease assembly Apply Threadmate Huck P N 508517 to pipe threads and quick connect fittings For supplementary information see Troubleshooting and the Disassembly and Assembly procedures in this manual DAILY If a filter regulator lubricator unit is not being used uncouple the air disconnects and add a few drops of hydraulic fluid or a light weight oil to the air inlet of the tool NOTE If the to...

Страница 10: ...dle assembly 14 Turn over the handle assembly and drain fluid into container Discard fluid 15 Pull throttle valve out of the cylinder assembly NOTE The throttle valve bushings do not typically require service 16 Secure handle assembly in a vise and continue with the procedure that is applicable to your tool Model 2013 Figure 10 Remove end cap with a 15 16 open end wrench Remove spring washer and w...

Страница 11: ...tand off as the piston leaves the tool 4 Remove the Piston Assembly Tool spacer and Polyseal Insertion Tool NOTE Inspect the piston for wear scoring and damage Replace if necessary 5 Inspect all seals and parts replace if necessary 6 Remove trigger cable assembly by driving out the pin with a punch Remove trigger pin to disconnect the cable from trigger CAUTION Take care to not scratch the piston ...

Страница 12: ...g into the back of end cap Figure 12 section A A ii Press slide onto the back end of the end cap until it is fully forward Note the orientation in Figure 12 iii Place adapter and pintail collection bottle over the slide and the end cap secure with washer and retaining ring 7 Position cable assembly in trigger slot and push trigger pin through holes in trigger and cable assembly Position assembled ...

Страница 13: ...he tool hold the fill bottle at a right angle 90 to the tool Figure 5 to prevent drawing in air 4 When air bubbles stop accumulating in the fill bottle stop cycling the tool When the trigger is released the pull piston returns to the idle full forward position Disconnect the tool from the air supply 5 Lay the tool on its side and remove the fill bottle Carefully add fluid to top off the fluid in t...

Страница 14: ...bbles stop accumulating in the fill bottle stop cycling the tool When the trigger is released the pull piston returns to the idle full forward position Disconnect the tool from the air supply 8 Lay the tool on its side and remove the fill bottle Carefully add fluid to top off the fluid in the fill port Insert and tighten the bleed plug 9 Connect the tool to the air supply to check the tool stroke ...

Страница 15: ...rocedure A Stroke Limiter Kit P N 126915 is included with the 2014 tool See Kits Accessories for more information NOTE Remove the Nose Assembly from the tool for both of the following procedures Figure 6 STALL NUT 2013s P N 124090 3 2014 P N 124090 4 MEASURING STROKE WITHOUT A STALL NUT 1 Disconnect the tool from the air line and remove the nose assembly 2 Reconnect the tool to the air line Press ...

Страница 16: ...04127 Screw 3 115554 2 Muﬄer 128791 Muﬄer End Cap 126941 Gasket 506878 Retaining Ring 116408 Bumper Cylinder Assy Cylinder Pin 2013 2013B 2013V 2014 Figure 9 Figure 10 Figure 11 Figure 12 Tool Heads 500901 111803 1 Washer 506493 Self locking Nut 505420 Air Piston not sold separately O ring 123777 3 Air Piston Rod Assy Piston Rod 123778 1Cylinder Head Assembly Cylinder Head not sold separately 5008...

Страница 17: ...ssembly 124333 1 Trigger 500621 Trigger Pin 505496 Roll Pin 123774 4 Piston Assembly see inset for components 125780 Adapter 124211 Pintail Deﬂector 125431 Pintail Extension Tube 506488 Wiper Seal 124828 Washer 506654 Washer 122432 Gland Cap 505817 Wiper Seal 125150 End Cap 506492 Spring 506160 Polyseal 505818 Polyseal 506653 Retaining Ring 501110 Back up Ring 500816 O ring 590240 1 WARNING Sticke...

Страница 18: ...il Extension Tube 506492 Spring 590240 1 WARNING Sticker 590517 HUCK Sticker 506488 Wiper Seal 124828 Washer 124341 End Cap 506628 Washer 124342 Bottle Adapter 501007 Retaining Ring 130692 Pintail Bottle 123773 End Cap Bottle Assembly 104293Bleed Plug Assembly Bleed Plug not sold separately 500438 O ring NOTES These parts are included in this tool s Spare Parts Service Kit see KITS ACCESSORIES Whe...

Страница 19: ...be 506628 Washer 123784 Adapter 501007 Retaining Ring 130692 Pintail Bottle 124246 End Cap Assembly 502310 Retaining Ring 128186 Tube 123577 End Cap 506488 Wiper Seal 506648 Washer 500807 O ring 500778 O ring 124828 Washer 104293Bleed Plug Assembly Bleed Plug not sold separately 500438 O ring 124245 Tubing Slide Assembly shown in ON position slide forward for OFF includes 123783 Slide 124244 Tubin...

Страница 20: ...Limiter is not in place the Sticker MUST be applied to the tool NOT FOR RIGHT ANGLE NOSE ASSY Sticker Stroke Limiter 506654 Washer 122432 Gland Cap 505817 Wiper Seal 506160 Polyseal 505818 Polyseal 506653 Retaining Ring 501110 Back up Ring 500816 O ring 123775 Front Gland Assembly see inset for components NOTES These parts are included in this tool s Spare Parts Service Kit see KITS ACCESSORIES Wh...

Страница 21: ... in nose assembly See Nose Assembly Data Sheet b Check for loose retaining nut c Check for piston drift 4 Hydraulic fluid exhausts with air or leaks at base of handle a Worn or damaged gland assembly P N 116134 1 Inspect Polyseal and all rings Replace if necessary 5 Tool has piston drift a Loose collet crashing into the front of the anvil causing the relief valve to open Tighten the collet See the...

Страница 22: ... use on retaining ring P N N5100 l00 Huck has created product specific Spare Parts Service Kits that contain various perishable parts The types and quantities of spare parts that should be available vary with the application and tools in use Have the appropriate kit accessible when using this tool and when performing maintenance on it Huck also recommends having the following Accessories available...

Страница 23: ...l in service wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition de...

Страница 24: ...ão Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 0 1952 290011 Fax 44 0 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 Fax...

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