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May 4, 2018

HK969

Makers of Huck

, Marson

, Recoil

Brand Fasteners, Tools & Accessories

Instruction Manual

2012

series

Pneudraulic Installation Tool

Declaration of Conformity

Safety Instructions

Description

Sticker Locations

Specifications

4-5

Principle of Operation

Preparation for Use

Operating Instructions

Maintenance

Disassembly Instructions

10-12

Assembly Instructions

Fill and Bleed

14-15

Measuring Tool Stroke

Components Drawings

17-23

Troubleshooting

Kits and Accessories

Содержание 2012

Страница 1: ...ion of Conformity 2 Safety Instructions 3 Description 4 Sticker Locations 4 Specifications 4 5 Principle of Operation 6 Preparation for Use 7 Operating Instructions 8 Maintenance 9 Disassembly Instructions 10 12 Assembly Instructions 13 Fill and Bleed 14 15 Measuring Tool Stroke 16 Components Drawings 17 23 Troubleshooting 24 Kits and Accessories 24 ...

Страница 2: ...2 2012 series Pneudraulic Installation Tool HK969 ...

Страница 3: ...d unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands a...

Страница 4: ...ly genuine Huck Hose Kits rated 10 000 psi 689 5 bar working pressure HYDRAULIC FLUID Hydraulic fluid shall meet DEXRON III DEXRON VI MERCON Allison C 4 or equivalent Automatic Transmission Fluid ATF specifications Fire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur Stick...

Страница 5: ...5 2012 series Pneudraulic Installation Tool HK969 Specifications continued 10 1 1 2 8 3 4 8 6 0 8 2 0 8 7 22 2 12 0 30 5 4 8 12 4 10 3 26 1 9 5 24 2 2012 2012B 2012V Ø 3 4 8 8 INCHES cm ...

Страница 6: ... fluid is forced into head which moves the pull piston rearward The attached nose assembly moves with the pull piston to start fastener installation RETURN STROKE When fastener installation is completed the trigger is released Air pressure with the assistance of a spring sends the throttle valve to the up RETURN position Pressurized air is re directed to the top of the air piston see above causing...

Страница 7: ... air hose to the tool and install fasteners in a test plate of proper thickness with proper size holes Inspect the fasteners If the fasteners do not pass inspection consult the Troubleshooting section to investigate possible causes WARNINGS As applicable do not use without deflectors or pintail bottles If deflectors are removed or damaged separated pintails may eject forcibly from rear of tool Uns...

Страница 8: ... from between the sheets to permit proper fastener installation and prevent jaw damage ALL jaw teeth must engage the pintail to avoid damaging the teeth CAUTION Ensure the tool has been properly re assembled prior to use WARNINGS Inspect tools for damage and wear before using Do not use if damaged or worn serious personal injury may occur Pulling a pin without a collar or with collar chamfer again...

Страница 9: ...on of minor problems will keep the tool operating efficiently and prevent downtime If a filter regulator lubricator unit is not being used uncouple the air disconnects and add a few drops of hydraulic fluid or a light weight oil to the air inlet of the tool NOTE If the tool is in continuous use add a few drops of oil in every 2 3 hours Before connecting an air hose to the tool clear the air lines ...

Страница 10: ...ould not be disassembled and reassembled If the locknut loosens apply Loctite 271 05 tighten to 25 30 ft lbs 10 Remove bumper from gland sssembly Unscrew the gland with a 1 3 8 socket wrench and extension 11 Remove the retaining ring from the gland Pull out the spacer and Polyseal 12 Lift the cylinder from the handle head 13 Turn over the handle head and drain fluid into container Discard fluid 14...

Страница 11: ...ng and damage Replace if necessary 5 Unscrew the adapter P N 123761 with a wrench Inspect all seals and parts replace if necessary 6 Remove trigger cable assembly by driving out the pin with a punch Remove trigger pin to disconnect the cable from trigger The tool has been properly disassembled Store all re usable parts screws and disassembled components in a clean dry area CAUTION If piston and gl...

Страница 12: ...UARC pliers P N 502857 and remove the retaining ring and then remove the washer 3 Remove the pintail bottle 4 Remove the bottle adapter and vacuum ON OFF slide 2012V only 5 Remove the end cap assembly and spring 6 Remove the washer and O ring from the spring side of the end cap 7 Remove the retaining ring on the bottle side of the end cap Remove the spacer wiper seal washer and O ring 8 Remove the...

Страница 13: ... pin through holes in trigger and cable assembly Position assembled trigger in handle and drive roll pin through holes in handle and trigger 10 Secure the handle assembly upside down in a soft jaw vise Place the inverted cylinder assembly on the base of the handle The timing pin maintains the orientation 11 Apply Loctite 243 to the threads of the gland assembly Screw the gland assembly into the ha...

Страница 14: ...re 4b to prevent drawing in air 4 When air bubbles stop accumulating in the fill bottle stop cycling the tool When the trigger is released the pull piston returns to the idle full forward position Disconnect the tool from the air supply 5 Lay the tool on its side and remove the fill bottle Carefully add fluid to top off the fluid in the fill port Insert and tighten the bleed plug 6 Connect the too...

Страница 15: ...trigger is released the pull piston returns to the idle full forward position Disconnect the tool from the air supply 8 Lay the tool on its side and remove the fill bottle Carefully add fluid to top off the fluid in the fill port Insert and tighten the bleed plug with a screwdriver 9 Connect the tool to the air supply to check the tool stroke NOTE There are two procedures for measuring tool stroke...

Страница 16: ...han 0 650 in 1 65 cm follow the steps at the end of the Fill and Bleed procedure NOTE Remove the Nose Assembly from the tool for both of the following procedures Figure 5 WITHOUT A STALL NUT 1 Disconnect the tool from the air line and remove the nose assembly 2 Reconnect the tool to the air line Press and hold the trigger to cycle the piston fully forward the end of the RETURN stroke Measure and r...

Страница 17: ...ylinder Head not sold separately 500864 O Ring Throttle Valve Assembly 125472 2 includes Throttle Valve not sold separately 507396 O Ring qty 3 Note orientation of Wipers and Polyseals When Cylinder Assembly is replaced stickers 590350 590351 and 590347 MUST be purchased and placed as shown in Figure 13 Tighten and torque to 36 66 ft lbs Figure 7 ...

Страница 18: ...sher Front Gland Assembly 123775 includes 123757 Front Gland not sold separately 122432 Gland Cap 505818 Polyseal 500816 O Ring 501110 Back up Ring 505817 Wiper Pintail to be used ONLY for 04 and 05 size fasteners Notes Piston Assembly 123774 includes 124258 Piston not sold separately 506160 Polyseal 506653 Retaining Ring 506654 Washer Front Gland Assembly 123775 includes 123757 Front Gland not so...

Страница 19: ...e fasteners Notes Piston Assembly 123774 1 includes 124258 1 Piston not sold separately 506160 Polyseal 506653 Retaining Ring 506654 Washer Front Gland Assembly 123775 includes 123757 Front Gland not sold separately 122432 Gland Cap 505818 Polyseal 500816 O Ring 501110 Back up Ring 505817 Wiper Pintail to be used ONLY for 04 and 05 size fasteners 2 Notes Piston Assembly 123774 1 includes 124258 1 ...

Страница 20: ...20 2012 series Pneudraulic Installation Tool HK969 Tool Head Top View 2012 104293 Bleed Plug Assembly 506576 Plug Gasket Assembly 125116 Guard 505438 O ring Figure 9a ...

Страница 21: ...omponents 2012OS 500778 O ring 507164 Swivel Assembly 500779 O ring 2 SECTION B B 505438 O ring 104293 Bleed Plug Assembly 125116 Guard 506576 Plug Gasket Assembly 123754 1 Throttle Arm 125467 2 Throttle Valve 116272 Spring 507396 O ring 3 B B A A Figure 10a ...

Страница 22: ... Ring 500864 O ring 506878 Retaining Ring 126941 Gasket 128791 Bottom Plate 504127 Screw 3 115554 2 Muﬄer 506079 O ring 500816 O ring 501110 Back up Ring 505817 Wiper 122432 Gland Cap 590517 HUCK Sticker 590240 1 WARNING Sticker 125471 Cylinder Assembly 116404 1 Cable Assembly 505496 Dowel Pin 500621 Trigger Pin 124333 2 Trigger 126320 Piston Note orientation of Wipers and Polyseals WARNING sticke...

Страница 23: ...012 series Pneudraulic Installation Tool HK969 Piston Front Gland Assemblies Figure 11 Removing the Piston Assembly and Front Gland Assembly Figure 12 Installing the Piston Assembly and Front Gland Assembly ...

Страница 24: ...Back up ring Inspect all rings Replace if necessary 5 Hydraulic fluid leaks at pull piston rod a Worn or damaged front gland Polyseal and wiper and or O ring 6 Pull piston will not return a Broken or weak return spring b Collet backed off from Piston 7 Air leaks at air cylinder head a Worn or damaged cylinder head O ring Replace if necessary Kits Accessories Huck has created product specific Spare...

Страница 25: ...n service wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition desig...

Страница 26: ...afford Park 7 Telford Shropshire England TF3 3BQ 44 1952290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 95 00 AUSTRALIA Melbourne Operations 1508 Centre Road Clayton Victoria Australia 3168 613 8545 3333 1300 363 049 FAX 613 8545 3391 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assembly Technology The Future of T...

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