ARB 3500720 Скачать руководство пользователя страница 10

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Last Rev Date: 25/06/19

Page 10 of 14

Fitting instructions# 3789337

21. Adjust the control box until it is approximately

5mm clear of front of control box recess and
tighten all fasteners.

M6 - 9

Nm.

Control Box Assembled;

Rear view shown

Bushranger winches “GEN 1”.

22. First remove one plastic end from the control

box. Slide in two Hex head M8x20 bolts. (

not

provided

23. Replace plastic end of the control box and

fasten to bullbar using 2x M8 nut and washer
sets (

not provided

)

24. If desired optional cover kit 3500780 can be

fitted to back of bushranger control box.

M8 - 22

Nm.

25. Mount the cable guard plate to the bar using

2x M6x25 bolts, flange nuts and washers
included in this kit.

Rear view shown.

26. Adjust the control box until it is approximately

5mm clear of front of control box recess and
tighten all fasteners.

M6 - 9

Nm.

Control Box Assembled;

Rear view shown

HINT:

Apply some split cable protection

conduit to the winch cables where they
pass through the Bull Bar then route and
cable tie them clear of the winch spool.

HINT:

Apply some split cable protection

conduit to the winch cables where they
pass through the Bull Bar then route and
cable tie them clear of the winch spool.

Содержание 3500720

Страница 1: ...ARN ZEON EXTENDED CABLE KIT XP XPs 3500600 HAWSE FAIRLEAD ADAPTER KIT M8000 M8000s 3500600 HAWSE FAIRLEAD ADAPTER KIT XD9 XD9s 3500600 HAWSE FAIRLEAD ADAPTER KIT 9 5XDC 3500410 WARN XDC ADAPTER KIT 9 5XDC s 3500600 HAWSE FAIRLEAD ADAPTER KIT 3500410 WARN XDC ADAPTER KIT Magnum 8 Magnum 8s 3500600 HAWSE FAIRLEAD ADAPTER KIT Magnum 10 Magnum 10s Magnum 12 3500600 HAWSE FAIRLEAD ADAPTER KIT Bushrange...

Страница 2: ...HESE SAFETY ITEMS WHEN FITTING PRODUCT Protective eyewear Hearing protection NOTE WARNING notes in the fitting procedure relate to OHS situations where to avoid a potentially hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed If these notes and warnings are not heeded injury may result FASTENER TORQUE SETTINGS SIZE Torque Nm Torque lbft M6 ...

Страница 3: ...WARN CONTROL BOX BRACKET SUMMIT BARS 1 5 4581287 WASHER SPRING M6 x 2 5 x 1 6 BLACK ZINC 4 6 4584295 WASHER FLAT M6 X 12 X 1 3 BLACK ZINC 8 7 5848302 PACKER NYLON 2 8 6151074 BOLT UNC 3 8 X 1 2 9 6151213 BOLT M6 x 1 0 x 20 8 8 BLACK ZINC 2 10 6151223 NUT NYLOC M6 x 1 0 BLACK ZINC 2 11 6151384 SCREW 5 2 X 16 BLACK ZINC 4 12 6151456 BOLT M10 x 1 5 x 45 ZINC 2 13 6151550 BOLT M6 x 1 0 x 25 PC8 8 BLAC...

Страница 4: ...ti clockwise 72 and replace screws Smittybilt winches only Motor will need to be rotated for adequate cable length Remove 4 motor retaining bolts and cover Remove 2 additional motor cap bolts Rotate the motor until electrical connections are facing upwards Reinstall retaining bolts and motor cover SMITTYBILT GEN 2 shown Ensure drain holes are correctly orientated Refer to winch instructions for mo...

Страница 5: ...e the winch cover plate and discard Keep fasteners for re use Warn Zeon Platinum winches 3 Mount the Control Box to the winch cradle using 4x M6x25 hex head bolts washers and spacers provided with this kit 4 Adjust the control box until it is approximately 5mm clear of front of control box recess and tighten all fasteners M6 9 Nm 5 Route and cable tie the Control Box Cables clear of the winch spoo...

Страница 6: ...nches GEN 1 6 Remove top cover from winch by removing 3x M4 bolts from side of plastic cover 7 Undo 2x supplied M6 nuts from underside of control box To do so top of M6 bolts located on the inner side of the box will need to be held in place 8 Attach control box to control box bracket using fasteners removed from control box in earlier step so that the top face of the bracket is flush with the bot...

Страница 7: ...E CUT OUT EDGES OF THE BRACKET FACE THE FRONT OF THE BAR AS SHOWN 10 Mount the control box sub assembly and cable guard plate to the bar using the 4x M6x25 bolts flange nuts and washers included in this kit Rear view shown 11 Adjust the control box until it is approximately 5mm clear of front of control box recess and tighten all fasteners M6 9 Nm Control Box Assembled Rear view shown HINT Apply s...

Страница 8: ...en all fasteners M6 9 Nm 14 Route and cable tie the Control Box Cables clear of the winch spool area Control Box Assembled Rear view shown Warn M8000 XD9 9 5XP Contactor control box winches 15 Mount the control box to the 3759658 bracket in this kit using 2x M6 flange nuts provided passing the control box cables past the cut out at the rear of the bracket Rear view shown NOTE ENSURE THE CUT OUT ED...

Страница 9: ... bracket included in the 3500770 kit using the M5 hardware provided in the kit 19 Mount the control box to the 3759658 bracket in this kit using 2x M6x25 bolts flange nuts and washers removed in Step 2 passing the control box cables past the cut out at the rear of the bracket Rear view shown NOTE ENSURE THE CUT OUT EDGES OF THE BRACKET FACE THE REAR OF THE BAR AS SHOWN 20 Mount the control box sub...

Страница 10: ... to bullbar using 2x M8 nut and washer sets not provided 24 If desired optional cover kit 3500780 can be fitted to back of bushranger control box M8 22 Nm 25 Mount the cable guard plate to the bar using 2x M6x25 bolts flange nuts and washers included in this kit Rear view shown 26 Adjust the control box until it is approximately 5mm clear of front of control box recess and tighten all fasteners M6...

Страница 11: ...head M8x20 bolts washers and nuts to secure the control box not provided 28 Carefully replace the plastic control box cover and adjust the control box until it is approximately 5mm clear of front of control box recess and tighten the M8 fasteners M8 22 Nm 29 Mount the cable guard plate to the bar using 2x M6x25 bolts flange nuts and washers included in this kit Rear view shown M6 9 Nm Control Box ...

Страница 12: ...sembled to the bracket Rear view shown M8 22 Nm 31 Mount the control box to the 3750486 bracket using the M6 fasteners supplied with the 3500410 kit passing the control box cables past the cut out at the rear of the bracket 32 Mount the control box sub assembly and cable guard plate to the bar using the 4x M6x25 bolts flange nuts and washers included in this kit 33 Adjust the control box until it ...

Страница 13: ... holes and protect with a zinc rich primer to prevent rust Note Hawse fairleads require kit 3500600 Refer to Hawse fitting kit instructions 39 Turn the bar over onto the back face 40 Attach the roller fair lead RFL to the bar and winch using the longer hex bolts supplied in this kit and any washers supplied with the winch Note 1 To make it easier to get to the bolt holes in the RFL remove the vert...

Страница 14: ... with the bar fitting kit Follow the step in the bars fitting instructions showing the fixed license plate bracket being mounted substituting the folding assembly for the fixed M6 9 Nm 43 Ensure all cables are attached as per the winch manufacturer s instructions Ensure cables are securely attached and cannot rub on any sharp edges 44 Tidy the cables and secure using cable ties leaving the 2 long ...

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