25/10/2008
Page 3 of 5
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9.
Tighten all bolts and refit shackle pins if fitting to leaf spring model.
10.
Fit the new indicators supplied as follows:
a.
Push plastic plugs into holes in indicator recess in each wing. Put the
indicator into the indicator recess and secure in place with the screws
supplied.
b.
Connect a wiring loom to each of the indictors and then wire into the
vehicle wiring.
11.
Refit tow hook.
12.
ALL MODELS
Refit registration plate using 6mm hardware.
13.
Trim off excess inner plastic from mudguard with knife.
NOTE:
Driving Lights. Due to the difficulty in accessing the driving light
mounting nuts when the winch is fitted we have provided 2 additional
mounting brackets. Fasten the driving lights to the brackets then using the
8mm bolts, spring washers and washers, bolt bracket and driving lights to bull
bar pan. Adjust as necessary.
ROLLER FAIRLEAD & WINCH FITMENT
New mounting holes must be drilled in the roller fairlead to line up with the winch
mounting holes in the bull bar.
1.
Remove the circlips which retain side pins.
2.
Remove side pins and side rollers from roller fairlead.
3.
Position fairlead hard up against roller fairlead bracket.
4.
From rear of bar using holes in bull bar as a guide mark out new hole positions
on roller fairlead and drill out to
½
”.
5.
The winch clutch handle must be rotated to be easily accessible when fitted
into the bull bar. Remove all the Allen head boles retaining the clutch and
gear box and rotate this assembly 2 holes clockwise. Refit all bolts and
tighten.
6.
Mount the control box bracket to the centre of the bull bar with nuts and bolts
supplied prior to fitting winch. Fit the 50mm OD rubber grommet to the hole
in the top pan of the bull bar and mount the control box onto the bracket using
original nuts on control box.
Feed the cables through the grommet and connect to the winch as per winch
manual.
