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Open all balancing valves completely and let the system run for several minutes. The row(s) which feel(s) 
warmer to the touch than the other(s), is currently receiving less flow then it should for optimum 
performance. Throttle the valve(s) of the other (cooler) row(s) step-by-step, each time waiting for a few 
minutes, and check the temperature. Once all rows feel uniformly cool, the system is balanced and operates 
at optimum performance. Should unexpected problems be encountered, the flow rate must be checked out 
more thoroughly.

2.Flowmeter 

The preferred system test method is flow rate. This is also the easiest and quickest method. To check flow 
rate, install a flow meter in the inlet line to the collectors (follow installation instructions provided with the 
flowmeter).

3. Temperature Rise Test Method 

An alternate test method is temperature rise. To prepare the system for testing, obtain two accurate 
thermometers. One of these thermometers is installed in the outlet line from the collectors. The other is 
used to check the temperature of the pool water, to compare it with that of the water leaving the solar 
collectors. Before installing the thermometer in the outlet line, immerse both thermometers in the pool 
water for several minutes to compare the temperature readings. If they are not identical, make a notation of 
the difference and add or subtract (as appropriate) this difference to or from the reading taken while you are 
testing. This is necessary in order to provide an accurate indication of the temperature rise of the water 
passing through the solar collectors. 

• Turn the pump on and move the flow switch to the “Manual ON” position. Observe valve action...it should 

divert water through the collectors. After flow through the collectors has continued for a least fifteen 
minutes, compare the pool water temperature with the temperature of the water flowing through the outlet 
line. On an average sunny day, with the air temperature approximately 70°F (40°C) the water leaving the 
collectors should be 1° to 7°F (1° to 4°C) higher than that in the pool. If the water rise is greater than this, 
insufficient water is flowing through the collectors. This may be caused by a clogged filter, undersized 
piping, to many elbows in the piping or an inadequate pump. It is important that the temperature rise 
through the collectors be kept as low as possible in order to deliver the maximum amount of heat to the 
pool.

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Содержание SOLAR POOL HEATING

Страница 1: ...SAVE INSTALLATION TIME AND AVOID CALL BACKS READ THIS MANUAL BEFORE MOUNTING COLLECTORS AQUATHERM INDUSTRIES SOLAR POOL HEATING QUICK START GUIDE R e v 3 2 0 1 4...

Страница 2: ...alled system should provide years of trouble free service savings and enjoyment CAUTION SOLAR COLLECTORS ARE OFTEN INSTALLED ON THE ROOFS OF BUILDINGS UNLESS YOU ARE VERY FAMILIAR WITH WORKING ON ROOF...

Страница 3: ...eam in the panel nearest to where the vent pipe is to come through Separate by pulling up on top plate and pushing down on the lower plate Should the vent pipe protrude near a sonic tack weld it will...

Страница 4: ...3 FIGURE 2 Assembly on Roof Diagram CHAPTER 1 MOUNTING THE SOLAR COLLECTORS Figure 2 Assembly on Roof Diagram 3...

Страница 5: ...Down Bracket for the row of collectors Mark this point on the roof The Collector Outlet Headers will be located 1 25mm below this mark Using this point snap a chalk line to the opposite end of the row...

Страница 6: ...Measure up 1 on center from the first pilot hole and drill pilot hole for second screw Repeat this process at 51 centers along the chalk line for the total number of collectors to be installed Inject...

Страница 7: ...ector sizes which is 16 40cm up from the outside of the bottom header and can be measured after the collectors are installed Wait to install the Hold Down Strap Brackets until after the collectors are...

Страница 8: ...t 60691 1 for 1 1 2 60691 2 for 2 go on the outlet of the last collector and the inlet of the first collector Place a Hose Clamp between the two indicator ridges on the hose in order to center it over...

Страница 9: ...LIGHTLY TIGHTEN the clamp around the hose Loosely place another clamp over the open end of the hose before installing the next collector in the array Refer to Figure 5 Continue to install all the coll...

Страница 10: ...last collector Mark the last hole the same 2 5cm to the side of the last collector Drill a pilot hole and apply sealant at each of these locations Bolt the Hold Down Strap Brackets on the roof Refer...

Страница 11: ...lamp towards the Hold Down Strap Bracket Clamp screw should be tightened securely but not over tightened to the point where the clamp is distorted refer to Figure 8 Bring the remaining strap end acros...

Страница 12: ...Valve Part 10003 1 for 1 1 2 10003 2 for 2 in the outlet header of each row This will be located at the opposite end of the header that is connected to the collector return line Refer to Figure 10 DO...

Страница 13: ...Install an End Cap Part 30061 1 for 1 1 2 30061 2 for 2 in the inlet header of each row opposite the end that is connected to the collector inlet pipe Refer to Figure 11 DO NOT OVER TIGHTEN THE CLAMP...

Страница 14: ...the first roof mark Measure down 1 on center from the first pilot hole and drill pilot hole for second screw Insert a generous amount of high quality sealant into each hole and onto the surrounding ro...

Страница 15: ...should be the same type of plastic piping and fittings approved for use with swimming pool filters and pumps It is recommended to always use Schedule 40 PVC pipe and fittings Although PVC pipe is gene...

Страница 16: ...0 SCH 80 1 1 4 1 1 2 2 4 1 2 5 3 5 1 2 6 4 6 1 4 7 1 2 6 6 3 4 8 1 2 8 7 1 2 9 10 7 3 4 9 1 2 12 8 10 Note Where Pipe sizes are not available or total pipe run exceeds 100ft use the next larger size p...

Страница 17: ...the minimum as shown in the table above then the pool pump size or pipe size should be increased or a booster pump installed in some cases If the flow rate is excessive more than 10 GPM 37 9l collecto...

Страница 18: ...CHAPTER 2 SYSTEM PIPING Reverse Return Refer to Figure 12 17 FIGURE 12 Reverse Return...

Страница 19: ...s to Use in a Direct Return System COLLECTOR SIZE COLLECTOR SIZE 8 8 10 10 12 12 1 1 2 2 1 1 2 2 1 1 2 2 MINIMUM FLOW RATE 0 06 GPM FT STANDARD FLOW RATE 0 10 GPM FT RECOMMENDED FLOW RATE 0 15 GPM FT...

Страница 20: ...valve and check valve are located close to the control valve and outlet T respectively For further precautions in warm climates where pools are operated year round and periodic freezes can occur a byp...

Страница 21: ...mp is on but can be diverted manually by the pool owner if the pool becomes too warm or during extended cloudy weather During a threat of freezing conditions it can also be diverted by first shutting...

Страница 22: ...ing normal operation of the system when the 3 way valve is in the bypass collector position all the water in the collectors should drain back through the 3 way valve non positively sealed when the fil...

Страница 23: ...essary to replace the filter pump with a larger one or add a booster pump If the pump size is increased it may also be necessary to upgrade the filter to one with greater flow ratings If the system is...

Страница 24: ...to be discharged at the return to the pool remove the Vacuum Relief Valve s and replace it with an End Cap Relocate a Vacuum Relief Valve to a position in the inlet piping which is at a height of appr...

Страница 25: ...r collectors Before installing the thermometer in the outlet line immerse both thermometers in the pool water for several minutes to compare the temperature readings If they are not identical make a n...

Страница 26: ...ou have These precautions prevent the air that is initially purged from the solar system from possibly damaging pool cleaning equipment during the turning on cycle of your solar system Manual Control...

Страница 27: ...ectors as well as appurtenant components such as End Caps and pipe fittings and against unusual or severe freezing conditions one of the following two procedures should be followed when freezing weath...

Страница 28: ...become loose If you notice leaks around the hose couplings use a nutdriver to tighten clamps Do not tighten to the extent that the pipe collapses or the clamp gears strip In areas where unusually hig...

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