background image

7

6. Maintenance

1.  Renewing the Electrolyte:

Caution:

 

When working with electrolyte , always wear protective gloves and safety goggles to

prevent acid burns (see Section 2. Safety Instructions)!

The electrolyte should be renewed about every 8 to 12 months, depending on how often the unit is
used. An indication that it is time to renew the electrolyte is when the gas yield starts to drop, i.e., the
gas pressure is too low for large nozzles (the nozzle burns) or the flame is not hot enough. The
generator should be emptied while it is still warm from being operated to allow the sediment that
collects at the bottom to be removed. 

Before changing the electrolyte, always remove the gas

tube screw coupling (7) from the booster tank and screw on and hand tighten the booster tank
screw cap (2c).

 

After removing the generator screw cap (1c) and the level indicator float (1b), tilt the

unit toward the front side (power switch side) until the electrolyte starts to pour out in a steady stream,
but not too far so that air can still get back in. The unit must be tilted toward the front (power switch
side) so that electrolyte does not flow into the tubing inside the unit. As electrolyte pours out, continue
tilting the unit slowly until it is upside down and completely empty. Before filling new electrolyte (see
Section 4, Step 1), rinse the generator once or twice with distilled water. To do this, slowly pour in
about ½ l of distilled water, shake the unit lightly, and then empty it by tilting it as described above.
Make sure to dispose of the old electrolyte properly (it is a caustic substance).

2.  Replacing Old or Contaminated Flux Fluid:

If the booster fill level is OK, but the flame is pale or reddish instead of bright green, or if electrolyte or
distilled water has been filled into the booster tank by mistake, then the flux fluid must be replaced.
Switch the unit on for a short period to allow fluid to be pumped from the runback reservoir back into
the booster tank, then use the syringe (12) to suck the old fluid out of the booster tank. If the old fluid
is contaminated, e.g., with electrolyte or distilled water, then rinse the empty tank with about 100 ml of
flux fluid and then empty the tank again. Dispose of the old flux fluid properly. 

Never rinse the

booster tank with water, because the flux fluid saponifies (becomes soapy) when combined
with water, which can stop up the gas lines. 

Refill the booster tank with new flux fluid as described

in Section 4, Step 2.

Содержание 70

Страница 1: ...g Welding Unit Table of Contents 1 Important General Remarks 2 2 Safety Instructions 2 3 Description of the Soldering Unit and Accessories 2 4 Operating for the First Time 5 5 Daily Operation 6 6 Maintenance 7 7 Troubleshooting Guide 8 8 Technical Data 9 9 Schematic Diagram 9 ...

Страница 2: ...authorized repairs to the unit For safety reasons it is forbidden to remove or drill holes in the flashback arresters When making authorized repairs always use original manufacture replacement parts Repairs of the gas generator should only be made by our factory to ensure that the required inspections are performed 3 Description of the Soldering Unit and Accessories The AQUARIUS Type 70 is a self ...

Страница 3: ...ooster tank red 2d Flux fluid bottle 3a Large funnel to fill electrolyte fluid 3b Small funnel to fill flux fluid 4 Power switch On Off 5 LED to indicate gas production 6 Pressure gauge indicating gas pressure 7 Screw coupling for gas tube 8 Gas tube to hand held torch 9 Hand held torch 10 Torch flame adjustment valve 11 Assortment of different sized torch nozzles 12 Syringe for cleaning and sipho...

Страница 4: ... tank 2 Booster flux fluid tank 16 Safety pressure limiter 17 Reset pushbuttons of the safety pressure limiter 18 Pressure switch 19 NTC resistor 20 Transformer 21 Dropping resistor 22 Mist collector 23 Cooling fan 24 Diode plate 30 Thermostat switch ...

Страница 5: ...itch 4 to turn the unit on The LED 5 should light up to indicate that gas is being produced The needle of the pressure gauge 6 moves up to 0 20 bar at which point the pressure switch 18 inside the unit interrupts gas production and the LED goes off Watch the needle of the pressure gauge for approximately 1 minute to determine whether the pressure drops If the pressure does drop check and tighten t...

Страница 6: ...ysis gas production only the distilled water is consumed while the amount of potassium hydroxide in the generator stays the same If you were to keep adding electrolyte its concentration would increase initially causing a loss in performance and later a crystallization that would damage the generator 2 Checking the Fill Level of the Booster Tank red filler opening With the unit switched off remove ...

Страница 7: ...o the tubing inside the unit As electrolyte pours out continue tilting the unit slowly until it is upside down and completely empty Before filling new electrolyte see Section 4 Step 1 rinse the generator once or twice with distilled water To do this slowly pour in about l of distilled water shake the unit lightly and then empty it by tilting it as described above Make sure to dispose of the old el...

Страница 8: ...duced and the pressure indicator should stay at 0 because all of the gas is being allowed to escape unhindered through the torch However if the pressure increases and the LED goes off after a short period then the gas is being blocked somewhere To find out where it is being blocked start by pulling the torch out of the tubing If the pressure drops then the flashback arrester of the torch is blocke...

Страница 9: ... pressure limiter Overheating protection thermostat switch Number of flashback arresters 2 Direct current display LED Generator tank capacity 0 8 l of electrolyte Booster tank capacity 0 1 l of flux fluid Fill level indicator in generator tank generator float Fill level indicator in booster tank booster float Dimensions of the unit in cm 45 x 28 x 22 Weight when ready for operation 14 kg Size Tabl...

Страница 10: ...10 ...

Отзывы: