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23.

 Install o-rings (15), onto 

the grooves located on 

either side of the center 

hole of the swivel relief plug 

(17d). Install o-ring (14) onto 

the threaded end of the 

swivel relief plug.

21.

 Place a small amount of 

Christo-Lube onto the threads 

of the relief valve screw (17a). 

Use your fingers to install the 

relief valve screw onto the 

swivel  relief  plug  (17d)  until 

hand tight.

22.

 Hold the swivel relief 

plug  (17d)  with  a  9/16" 

wrench. Using a 5 mm hex 

bit socket and inch pound 

torque wrench, torque the 

relief valve screw (17a) to 

a value of 45 in-lbs (5.1 

Nm).

SWIVEL RELIEF TEST PROCEDURE

25.

 Increase the MP on the first stage regulator to 170 +/- 5 PSI 

(11.7 +/- 0.3 BAR). During this time the MP should remain stable 

and no air should leak past the relief holes on the swivel relief 

plug (17). Increase the MP on the first stage to 205 +/- 5 PSI (14.1 

+/- 0.3 BAR). The swivel relief plug can start venting air above 175 

PSI  (12 BAR) and must vent air by 210 PSI (14 BAR) in order to 

pass this testing procedure. Turn off the supply cylinder and open 

the bleed valve on the test gauge to depressurize the system. 

Remove the swivel relief plug and MP hose assembly from the 

first stage. Remove the QD adapter and test gauge from the MP 

hose after testing has been completed.

26.

  Pass the threaded end of the swivel relief plug assembly  

(17) through the swivel on the MP hose (13), followed by the 

spacer (12). Make sure that both o-rings (15) are covered by 

the hose swivel. Thread the swivel relief plug assembly into 

the open port on the first stage body (32). Using a 9/16" deep 

socket and inch pound torque wrench, torque the relief plug  

swivel (17d) to a value of 60 in-lbs (6.8 Nm).

24. 

Install the swivel relief plug assembly and MP hose (13) into 

a MP port on a regulator first stage regulator that is adjusted to 

a MP of 140 +/- 5 PSI (9.6 +/- 0.3 BAR). Attach the QD adapter 

and test gauge to the end of the MP hose. Connect the regula-

tor first stage to a supply cylinder filled to 3000 PSI (207 BAR). 

Slightly open the bleed valve on the test gauge and slowly turn 

on the supply cylinder. Close the bleed valve and verify the MP is 

stable. Cycle the bleed valve on the test gauge, let the regulator 

stand for 30 seconds and re-check the MP after each adjustment.

NOTE:  This test will require the use of a first stage regulator 

with adjustable MP capability, such as the Conshelf XIV.

CAUTION:

  The relief valve screw (17a) is under spring 

tension. Use caution when assembling. 

Содержание DSIS

Страница 1: ...Rev 6 17 TECHNICAL MANUAL LOW PRESSURE INFLATION SYSTEM LPIS DRY SUIT INFLATION SYSTEM DSIS...

Страница 2: ...to information provided in warnings cautions and notes that are accompanied by one of these symbols Trademark Notice Aqua Lung is a registered trademark of Aqua Lung America Inc 2017 AQUA LUNG AMERIC...

Страница 3: ...inal Testing Procedure 12 Table 1 Troubleshooting Guide 13 Table 2 List of Tools and Service Kits 14 Table 3 Torque Specifications 17 Table 4 Test Bench Specifications 17 Table 5 Recommended Cleaners...

Страница 4: ...erhaul parts kit for this product DO NOT attempt to substitute an Aqua Lung part with another manufacturer s regardless of any similarity in shape or size 5 Do not attempt to reuse mandatory replaceme...

Страница 5: ...lug 17d CAUTION The relief valve screw 17a is under spring tension Use caution when disassembling CAUTION Use only brass o ring removal tools when removing o rings to prevent damaging critical sealing...

Страница 6: ...ting surface 15 Remove the pressure gauge 38 using a 7 8 crowfoot and flex wrench Remove o ring 35 from the pressure gauge 10 Using the 3 4 socket and flex wrench unscrew the bonnet 24 from the first...

Страница 7: ...e spring 7 from the first stage body 32 20 Insert the pins on the adjustable spanner wrench into the two holes on top of the retainer cap 2 Unscrew the retainer cap from the first stage body 32 19 Usi...

Страница 8: ...e and could result in serious injury or death NOTE Certain cylinders 39 will require hydro static re testing every 5 years For more information reference Aqua Lung Technical Bulletin Hydro Testing 09...

Страница 9: ...alue of 90 in lbs 10 2 Nm 11 In the following order place a new Teflon washer 29 brass washer 28 o ring 27 and back up ring 26 onto the stem 30 9 Install o ring 35 onto the pressure gauge 38 Screw the...

Страница 10: ...0 so it sits on top of the bonnet 24 Face the round edge on the indicator ring 23 outward and thread the indicator ring onto the bonnet until it bottoms out 16 When the indicator ring 23 bottoms out t...

Страница 11: ...nd MP hose assembly from the first stage Remove the QD adapter and test gauge from the MP hose after testing has been completed 26 Pass the threaded end of the swivel relief plug assembly 17 through t...

Страница 12: ...bleshooting Guide section of this manual to determine its possible cause If no leak is detected finish filling the cylinder 39 and remove the SCUBA fill adapter from the fill port 36 5 Ensure the blee...

Страница 13: ...r damaged 3 Replace retainer cap 2 4 The piston shaft o ring sealing surface in the first stage body 32 is worn or damaged 4 Replace first stage body 32 5 Swivel relief plug o rings 14 15 are worn or...

Страница 14: ...SIS and SEA MK LV2 108361 Tool Pouch SEA MK Carrying Tools 111610 Test Gauge 0 400 psi Checking medium pressure 108357 Repair Mat Service and maintenance 108362 Soft Cases MP Test Gauge Cover for MP T...

Страница 15: ...of First Stage Body 32 103045 Flex Wrench 3 8 Drive Removal Installation of parts FC38A 9 43628 1 3 16 Crowfoot 7 8 Crowfoot Removal Installation of First Stage Body 32 Removal Installation of Pressur...

Страница 16: ...l Kit 769351 QD Adapter Test Gauge Adapter Use in conjunction with Test Gauge PN 111610 Not included in 108342 SEA MK Tool Kit N A Torque Wrench in lbs Apply torque to parts listed in Table 4 Torque S...

Страница 17: ...LEANER APPLICATION SOURCE Christo Lube MCG 111 All o rings Aqua Lung PN 820466 or Lubrication Technologies 310 Morton Street Jackson OH 45640 800 477 8704 Oakite 31 Acid bath for reusable stainless st...

Страница 18: ...arm water mixed with mild dish soap Use only a soft nylon toothbrush to scrub away any deposits Rinse in fresh water and thoroughly blow dry using low pressure filtered air Cleaning Hoses 1 Hose fitti...

Страница 19: ...t Stage 33 820316P O ring 10 pk 34 108307 Cap Fill Port 35 820319P O ring 10 pk 36 108308 Port Fill 37 108309 Pin Fill Port 38 102810 Pressure Gauge 3000 psi Black 39 079108 Cylinder 3 0 ft Black AL 0...

Страница 20: ...20 LPIS DSIS Technical Manual MAINTENANCE NOTES...

Страница 21: ...21 MAINTENANCE NOTES...

Страница 22: ...22 LPIS DSIS Technical Manual MAINTENANCE NOTES...

Страница 23: ...23 MAINTENANCE NOTES...

Страница 24: ...7 Aqua Lung International LOW PRESSURE INFLATION SYSTEM LPIS DRY SUIT INFLATION SYSTEM DSIS 2340 Cousteau Court Vista CA 92081 Phone 760 597 5000 Fax 760 597 4900 www aqualung com militaryandprofessio...

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