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Si2035 Hardware Manual

920-0108B

1/26/2018

Getting Started

To use your Si2035 motor control, you will need the following :

✔ a line cord for connecting to 110 or 220 volts AC. 

✔ a compatible step motor (see page 14 for 

recommended motors

).

✔ a small flat blade screwdriver for tightening the connectors - an Applied Motion Products screwdriver suitable for 

  this purpose is included with your drive.

✔ a personal computer running Windows 98, 2000 or NT, ME or XP with a 9 pin serial port (or 

USB serial adapter

) 

✔ the Si Programmer

TM

 software that came with your drive (on the CD)

✔ the programming cable that came with your drive

✔ Si Programmer

TM

 software manual - on the CD that came with your drive.  The manual and context-sensitive help 

are available in the Si Programmer™ software.  You can get software updates and additional literature at 

www.

applied-motion.com

.

The sketch below shows where to find the important connection and adjustment points.  Please examine it now.

The Si2035 includes a bi-color (red/green) LED to indicate status.  Normal status is indicated by a solid green 

LED.  If the LED changes to red, an error has occurred.  The errors are indicated by combinations of red and green 

“flashes” as follows:

LED Pattern 

Code 

Description

 

1 red, 3 green 

subroutine stack overflow

 

2 red, 1 green 

CCW Limit 

 

 

2 red, 2 green 

CW Limit

 

2 red, 3 green 

subroutine stack underflow

 

4 red, 3 green 

user program or eeprom memory error (bad Si opcode)

  7 red, 1 green 

communication error (incoming RS-232 data has overrun the buffer)

Status LED & Error Codes

Содержание Si2035

Страница 1: ...920 0108B 1 26 2018 ...

Страница 2: ...ting the Motor 8 Connecting Input Signals 9 Single Ended Inputs 9 What is COM 9 IN OUT Connector Pinout Diagram 9 Digital Input Connection Examples 10 Connecting Limit Switches 11 Si2035 Limit Input diagram 11 Wiring a Mechanical Limit Switch 11 Wiring a Limit Sensor 11 Connecting to the Analog Input 12 Programmable Outputs 13 Recommended AMP Motors 14 Mounting the Drive 15 Mechanical Outline 16 M...

Страница 3: ... to earth ground Electrical safety is im possible without a low resistance earth connection The Si2035 contains electrostatically sensitive components that can be damaged by incorrect handling Discharge yourself before touching the product Avoid contact with high insulating materials artificial fab rics plastic film etc Place the product on a conductive surface During operation keep all covers and...

Страница 4: ... optically isolated programmable outputs for coordinating external equipment Motor current from 0 2 to 2 0 amps phase 0 5V analog input currently supported by SCL only microstepping to 50 800 steps per revolution Powerful flexible easy to use indexer Connects by a simple cable to your PC for programming cable included Microsoft WindowsTM based software for easy setup and programming In Si mode ope...

Страница 5: ...t came with your drive The manual and context sensitive help are available in the Si Programmer software You can get software updates and additional literature at www applied motion com The sketch below shows where to find the important connection and adjustment points Please examine it now The Si2035 includes a bi color red green LED to indicate status Normal status is indicated by a solid green ...

Страница 6: ... a serial port you should purchase a USB Serial Converter We have had good results with the Port Authority USB Serial DB9 Adapter from CablesToGo com and with the SW1301 from SewellDirect com For laptops a PCMCIA converter card is a good choice Our applications engineers use the SSP 100 from Sewell Direct Never connect an Si2035 to a telephone circuit It uses the same connector as telephones and m...

Страница 7: ...at hold the cover on plus the two jack screws that secure the IN OUT connector The cover will slide off easily once all of the screws are removed You should see a black switch near the AC POWER connector right next to the big transformer Push the switch to the 220V side Now put the cover back on and replace all screws tightening them carefully Installing an AC Line Cord Remove about 5 mm 3 16 inch...

Страница 8: ...enter tap In series mode motors produce more torque at low speeds but cannot run as fast as in the center tap configuration In series operation the motor should be operated at 30 less than the rated current to prevent overheating Winding diagrams for both connection methods are shown below NC means not connected Eight lead motors can also be connected in two ways series and parallel As with six le...

Страница 9: ...ou are connecting the inputs to the programmable outputs of another Si product from Applied Motion What is COM Common is an electronics term for an electrical connection to a common voltage Sometimes common means the same thing as ground but not always In the case of the Si2035 if you are using sourcing PNP input sig nals then you will want to connect COM to ground power supply If you are using si...

Страница 10: ...10 Si2035 Hardware Manual 920 0108B 1 26 2018 Digital Input Connection Examples ...

Страница 11: ...mit sensors that may be far from the drive with less risk of intro ducing noise to the drive electronics The schematic diagram of the limit switch input circuit is shown below Si2035 Limit Input diagram Wiring a Mechanical Limit Switch You can use normally open or normally closed limit switches Either way wire them as shown here Wiring a Limit Sensor Some systems use active limit sensors that prod...

Страница 12: ...tentiometers A 1000 to 10000 ohm potentiometer is recommended and should be connected as shown below A 0 to 5 volt analog signal may also be used Usually this signal comes from a PLC a PC with data acquisition card or a motion controller Connections are shown below The 5V terminal is an output Do not connect it to a power supply Connecting an Analog Input to a Potentiometer Connecting an Analog In...

Страница 13: ... of other electronic devices like PLCs and counters On the IN OUT connector outputs both the collector and emitter terminals of each transistor are available on the connector pins This allows you to configure each output for current sourcing or sinking Diagrams of each type of connection follow Do not connect the outputs to more than 30VDC The current through each output terminal must not exceed 1...

Страница 14: ... 1 32 4 lead 7 1 0 HT11 013 021 1 1 x 1 1 x 1 87 4 lead 15 1 0 5014 842 1 38 x 1 38 x 1 57 4 lead 22 1 0 HT17 068 1 65 x 1 65 x 1 30 parallel 31 1 3 HT17 071 1 65 x 1 65 x 1 54 parallel 51 1 7 HT17 075 1 65 x 1 65 x 1 85 parallel 62 1 7 HT23 394 2 22 x 2 22 x 1 54 parallel 54 2 0 HT23 594 2 22 x 2 22 x 1 61 parallel 54 2 0 HT17 268 1 65 x 1 65 x 1 31 parallel 31 1 1 3 HT17 271 1 65 x 1 65 x 1 54 p...

Страница 15: ...To operate the Si 2035 continuously at maximum power you must properly mount it on a heat sinking surface with a thermal constant of no more than 4 C watt Often the metal chassis or enclosure of your system will work as an effective heat sink Never use your drive in a space where there is no air flow or where the ambient temperature exceeds 50 C 120 F Never block the vent holes Never put the drive...

Страница 16: ...16 Si2035 Hardware Manual 920 0108B 1 26 2018 Mechanical Outline Minimum Spacing and Clearance ...

Страница 17: ...er Supply Digital Inputs Digital Outputs Physical Fuse Mating Connectors and Accessories Mating Connectors Motor Mating connector included Phoenix P N 1753075 AC Power Phoenix P N 1832536 Included with drive IN OUT DB 25 female Mating connector included NORCOMP P N 171 025 202 001 Shell Kit AMP P N748678 3 included Accessories Breakout Box for IN OUT Connector BOB 2 includes cable Screw Terminal C...

Страница 18: ...18 Si2035 Hardware Manual 920 0108B 1 26 2018 Applied Motion Products Inc 404 Westridge Drive Watsonville CA 95076 Tel 831 761 6555 800 525 1609 www applied motion com ...

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