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INSTALLATION & OPERATION

MANUAL

HW-10KOH 2-Post Over Head Car Lift

10,000LB Capacity

SONGA ENTERPRISES INC.

8512 122ND AVE NE UNIT 25, KIRKLAND, WA 98033

Phone: 800-616-9618 or 206-289-0814 (text)

http://www.apluslift.com

[email protected]

Содержание HW-10KOH

Страница 1: ...RATION MANUAL HW 10KOH 2 Post Over Head Car Lift 10 000LB Capacity SONGA ENTERPRISES INC 8512 122ND AVE NE UNIT 25 KIRKLAND WA 98033 Phone 800 616 9618 or 206 289 0814 text http www apluslift com apluslift gmail com 1 ...

Страница 2: ...k and 3 500 psi tensile strength with steel or fiber mesh reinforcement If you always lift vehicles below 9 000LB 4 thick concrete will be fine DO NOT install this lift over concrete expansion joints or cracks Check with your building architect DO NOT install this lift on an upper floor without written authorization from your building architect Should only be installed on basement floor DO NOT att...

Страница 3: ...hick concrete will be fine Minimum size of a slab L100 x W216 x H6 3500 psi Alternatively columns can be installed on two concrete footings 2 ft x 2 ft with 30 deep or 3 ft x 3 ft with 12 deep and 3500 psi tensile strength with steel or fiber mesh reinforcement Maintain a 6 minimum distance from a slab edge Do not install this lift over expansion joints or cracks Check with your qualified engineer...

Страница 4: ...ength of the anchor bolts Drill through the concrete is recommended when you move the lift to a new location you may hammer down the anchor bolts instead of cutting them off For better holding power blow dust from the hole Place a flat washer and hex nut over threaded end of anchor leaving approximately 1 2 of thread exposed Carefully tap anchor Do not damage threads Tap anchor into the concrete u...

Страница 5: ...Asymmetrical Arm Diagram 5 ...

Страница 6: ... the end of the manual and contact us if there are any parts missing Please read the installation requirements and anchoring tips in previous pages for concrete requirement layout and drill holes for anchor bolts The area where the lift will be installed should be free of overhead obstructions such as heater building support or electrical lines Once a location is determined use a carpenter s chalk...

Страница 7: ...re measure from back corner to back corner of the base plate to assure columns are square to each other Adjust the columns as needed to obtain the best fit Drill anchor holes with 3 4 inch drill bit into concrete following Anchoring Tips on page 4 Assemble washers and nuts on the anchors and then tap into each hole with a rubber hammer until washers rest against the base plate Do not tighten ancho...

Страница 8: ...h the cables when operating the lift Step 4 Installing Equalizing Cables Take the equalizer cables Using vise grips and a socket tighten the cable nut half way down the threads Stand in front of each carriage and find two holes on the top of the carriage Take the threaded end the end without nut and run it up inside the carriage through the front hole on the right side of the carriage See figures ...

Страница 9: ...oth cylinders Connect T fitting to the power unit Connect short hydraulic hose to the power unit and the cylinder in power unit post Connect long hydraulic hose to the power unit and the cylinder in the opposite post Run the long hose over the overhead beam See figures below for hose layout and routing to the power unit Do not over tighten the fittings 9 ...

Страница 10: ... code Find a certified electrician to connect the power unit to a power outlet Protect each circuit with a time delay fuse or circuit breaker The car lift uses a 220V single phase power unit The running amperage is 10A Recommend a 30A breaker and a 10 gauge wire Yellow Green is ground wire For 220V single split phase with two hot wires wire blue to Hot 1 and wire brown to Hot 2 For 220V power from...

Страница 11: ...s Pull down on the lowering valve handle lever on the power unit and lower the lift all the way to floor Raise the lift again and listen for the clicking of the safety locks in each column Determine which side is slower and tighten the adjusting bolt on the opposite side carriage Remember to only tighten a few turns at a time until the both locks click at the same time when raising the lift Cycle ...

Страница 12: ...ch bracket at the power unit side so that limit switch can be mounted and connected to the power unit Bolt the safety bar to the overhead beam with the long bolt on the other end See the figure below for the reference Step 10 Installing Limit Switch Open the power unit panel 12 ...

Страница 13: ... Remove the wire in the picture Connect the limit switch wire to the connector and start button Mount the power unit panel and screw tight 13 ...

Страница 14: ... on the side of the Motor to raise the Carriages off the locks Release the Push Button and then pull the Lock Release Cable under each carriage to release the locks Run the lift all the way up and down two more times to bleed all the air from the system While running the lift listen to safeties clicking Each side should click simultaneously or with in a 1 2 second of each other If they are not cli...

Страница 15: ... sure the pads are in proper and safe positions to support the vehicle Use caution before lifting pickup trucks SUV s and other framed vehicles Use truck adapters as needed Never exceed 9 of pad height Raising Lift Push Up switch to raise lift make sure arm restraints engage or stop and slightly move arm to allow gear to mesh until tires clear floor Stop and check for secure contact on adapters an...

Страница 16: ...r Bolts Check anchor bolts daily in the first week of use DO NOT use an impact wrench After the first week check them monthly for the first six months Tighten the anchor bolts if necessary Concrete Check concrete for stress cracks daily in the first two weeks of use After the first two weeks check it monthly Bolts and Nuts Check all bolts and nuts every six months Hydraulic Oil The hydraulic oil s...

Страница 17: ...NY INDICATIONS OF IMPENDING LIFT FAILURE CEASE OPERATION IMMEDIATELY INPECT CORRECT AND OR REPLACE PARTS AS NEEDED Daily Pre Operation Check 8 Hours 1 Check safety lock audibly and visually while in operation 2 Check safety latches for free movement and full engagement with rack 3 Check hydraulic connections and hoses for leakage 4 Check chain connections bends cracks and loose links 5 Check cable...

Страница 18: ...ses Replacement of chains and rollers Replacement of cables and sheaves Replacement or rebuilding air and hydraulic cylinders as required Replacement or rebuilding pumps motors as required Checking of hydraulic cylinder rod and rod end threads for deformation or damage CAUTION Relocate or change components may cause problems Each component in the system must be compatible An undersized or restrict...

Страница 19: ...olumn extensions to columns 16 11 Lift arms 4 12 Arm pins connect arms to carriage 4 13 Racks toe guard 2 14 Socket bolts mount the racks to arms 8 15 Tool box put on the racks 2 16 Power unit 220V single phase with manual release handle 1 17 M8 20 bolts washers nuts mount power unit on the column 4 18 Hydraulic long hose 30 feet connect cylinder to T fitting 1 19 Hydraulic short hose 3 1 2 feet c...

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