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USER

’S MANUAL

PRESSURE AND DIFFERENTIAL PRESSURE TRANSMITTERS

APC-2000ALW, APR-2000ALW, APR-2000ALW/G,

APR-2000ALW with diaphragm seals

EN.IO.APC.APR.ALW

JUNE 2020

APLISENS S.A., 03-192 Warsaw, Morelowa 7 St.

tel. +48 22 814 07 77; fax +48 22 814 07 78

www.aplisens.com

, e-mail:

[email protected]

Revision 02.A.005

Содержание 0005 0004 0006 0000 0000 0002 0001 72

Страница 1: ...ANSMITTERS APC 2000ALW APR 2000ALW APR 2000ALW G APR 2000ALW with diaphragm seals EN IO APC APR ALW JUNE 2020 APLISENS S A 03 192 Warsaw Morelowa 7 St tel 48 22 814 07 77 fax 48 22 814 07 78 www aplisens com e mail export aplisens com Revision 02 A 005 ...

Страница 2: ...000000 APC 2000ALW For sea uses ID 0005 0007 0005 0000 0000 0003 0001 52 https aplisens pl ID 000500070005000000000003000152 00000000 APC 2000ALW Exi For sea uses ID 0005 0007 0005 0000 0000 0004 0001 03 https aplisens pl ID 000500070005000000000004000103 00000000 APC 2000ALW Exd ID 0005 0008 0006 0000 0000 0002 0001 45 https aplisens pl ID 000500080006000000000002000145 00000000 APC 2000ALW Exi E...

Страница 3: ...D 0006 0004 0006 0000 0000 0002 0001 69 https aplisens pl ID 000600040006000000000002000169 00000000 APC 2000ALW Exd For sea uses ID 0005 0008 0006 0000 0000 0005 0001 92 https aplisens pl ID 000500080006000000000005000192 00000000 APR 2000ALW Exd For sea uses ID 0006 0008 0006 0000 0000 0005 0001 89 https aplisens pl ID 000600080006000000000005000189 00000000 APR 2000ALW G ID 0008 0007 0005 0000 ...

Страница 4: ... 0000 0000 0001 96 https aplisens pl ID 000700070005000000000000000196 00000000 APR 2000ALW Exi with diaphragm seals ID 0007 0007 0005 0000 0000 0001 0001 47 https aplisens pl ID 000700070005000000000001000147 00000000 APR 2000ALW Exd with diaphragm seals ID 0007 0008 0006 0000 0000 0002 0001 39 https aplisens pl ID 000700080006000000000002000139 00000000 APR 2000ALW Exi Exd with diaphragm seals I...

Страница 5: ... ing the installation in accordance with manual as well as with the electromagnetic compatibility and safety regulations and standards applicable to the type of installa tion In systems with I C equipment in case of leakage there is a danger to staff due to the medium under pressure All safety and protection requirements must be ob served during installation operation and inspections If a malfunct...

Страница 6: ... Cable connection 16 7 1 2 Connection of transmitter with the option of using local HART communication 17 7 2 Transmitter power supply 19 7 2 1 Transmitter supply voltage 19 7 2 2 Uninterruptible current measurement in 4 20 mA current loop 19 7 2 3 Specifications of electrical switching terminals 19 7 2 4 Cabling specification 19 7 2 5 Resistance load in power supply line 19 7 2 6 Shielding equipo...

Страница 7: ...ples of pressure transmitter installation 14 Figure 4 Examples of differential pressure transmitter installation 14 Figure 5 Examples of transmitter installation on tanks 15 Figure 6 Electrical connection to transmitter 16 Figure 7 Electrical connection 4 20 mA of HART to transmitter in standard version 17 Figure 8 Electrical connection 4 20 mA of HART to transmitter in Exd version 18 Figure 9 Ele...

Страница 8: ...le overload of 200 bar and lower are manufactured in accordance with good engineering practice according to article 4 point 3 of Directive 2014 68 EU The manual contains data tips and general recommendations for safe installation and operation of the transmitters as well as troubleshooting in case of possible failure The manual does not cover explosion protection issues The use of the equipment in...

Страница 9: ...650 mA or I_AL 21 500 mA Additionally collective status PV_OUT_OF_LIMITS and status PV_HIGH_LIMITED in the Transducer Block will be set which can be read out in the diagnostic tab via HART communication 7 LSAL Lower Saturation Limit lower limit of the A D transmitter processing range The lower limit of the A D transmitter saturation is on the pressure differential pressure scale below the LPL poin...

Страница 10: ...et range digital pro cessing range and saturation limits of A D pressure measurement transducer As standard values of 4 mA 20 mA currents are assigned to LRV URV points In order to obtain reverse characteristics it is possible to reverse the assignment so that the LRV URV points are assigned to 20 mA 4 mA currents Figure 1 Set range and measurement limits ...

Страница 11: ...ntification the protection elements used by the manufacturer to ensure transmitter safety may be less effective if the device is operated in a manner not consistent with its intended pur pose before installing or disassembling the device it is absolutely necessary to disconnect it from the power source no repairs or alterations to the transmitter electronic system are permitted Assessment of damag...

Страница 12: ...kages with diaphragm provided with protection The packaging shall be protected against move ment and direct impact of atmospheric factors 3 3 Storage Transmitters shall be stored in a factory packaging in a room without vapours and aggressive sub stances protected against mechanical impact Allowable range of storage temperature 40 80 C 40 176 F 4 GUARANTEE General terms and conditions of guarantee...

Страница 13: ...acture 15 Material of wetted parts 16 IP protection rating 17 Note about the obligation to read the manual 18 Designation of the explosion proof type certificate designation in case of ATEX and or IECEx certified transmitters 19 Manufacturer s address 20 Parameters PS maximum allowable pressure PT test pressure TS maximum minimum allowa ble temperature for PED version PS PT TS values are given for...

Страница 14: ...ile in case of liquid medium or steam it should be installed below the point of pressure intake The configuration of impulse tubes and valve connec tion system should be selected taking into account the measurement conditions Differential pressure transmitters for gases APR 2000ALW G should be obligatorily in stalled vertically 6 1 1 Examples of transmitter installation Figure 3 Examples of pressu...

Страница 15: ...ust be pressure reset Do not clean or touch separator diaphragms using hard or pointy objects Separators with pressure transmitter form a closed calibrated system filled with gauge fluid The opening for filling the device with gauge fluid is sealed and must not be opened When choosing a mounting location it is necessary to ensure sufficient stress relief of the capillaries tension in order to avoi...

Страница 16: ...e through the cable gland connect the transmitter according to the figure below paying attention to the correct tightening of the bolts fixing the conductor core to the terminal check the correct fixing of the HART local communication jumper tighten the rear cover of the transmitter body leaving a small clearance of the cable inside the body tighten the gland nut so that the gland seal is clamped ...

Страница 17: ... approximately 5 V DC for Exd or Exi Exd transmitters 5 28 V DC for standard or Exi transmitters for max imum current that can be set by the transmitter To avoid the supply voltage deficit on the transmitter terminals the HART jumper must be dismantled only for the time of per forming the HART local communication Connection diagram of the communicator or modem to transmitter power supply and measu...

Страница 18: ...APR ALW Explosion proof Device User Manual contain ing important information related to the installation of intrinsically safe and flameproof ver sions of the transmitter The converter may also be operated using Aplisens Mobile Configurator installed on smartphones with Android system and connected using wireless communication The software is available on Google Play https play google com store ap...

Страница 19: ...continuous current measurement in the current loop using an ammeter In order to maintain the current measurement error below 0 05 the internal resistance of the amme ter shall be less than 10 Ω Ammeter connection diagram see Figure 6 Electrical connection to transmitter 7 2 3 Specifications of electrical switching terminals Internal electrical switching terminals are suitable for conductors with t...

Страница 20: ...h EMC standards for safety related products used in general industrial envi ronment Transmitters in standard and flameproof versions are fitted with overvoltage protection In intrinsically safe transmitters in order to increase the resistance to excessive surge it is possible to use the overvoltage protection SA version Transmitters with integrated overvoltage protection SA should be grounded Over...

Страница 21: ...isplay position and access to buttons 1 Screw 2 Transmitter housing 3 Front cover 4 Extensions for display rotation 5 Buttons In hazardous zone do not unscrew the housing covers after connecting the Exd flameproof transmitter to the power source The LCD has three primary information fields identified in the figure below as LCD1 LCD2 LCD3 Figure 11 Display information fields LCD1 field mA value mil...

Страница 22: ...or Block will be set which can be read out in the diagnostic tab via HART communication If the limit below LRV of the set range only in MID mode is exceeded by the process undEr un der message will appear on LCD1 The image will blink to attract the operator s attention The transmitter will set the current output to alarm status depending on the configuration I_AL 3 650 mA or I_AL 21 500 mA ouEr if...

Страница 23: ...me constant of process variable TRANSF menu of selecting the current output linearization function SQRT menu of selecting the deadband percentage of the root characteristics of the current output linearization PVZERO pressure transmitter resetting menu and option SETURV URV setting menu upper pressure of the set range SETLRV LRV setting menu lower pressure of the set range BYPRES option of setting...

Страница 24: ...ues are possible to be set via HART communication DONE message about the acceptance and implementation of the set point change Abbreviations of local configuration errors and description of abbreviations ER_L07 message displayed on LCD3 It is displayed if a user tries to change the setpoint in the transmitter pro tected against entry change of setpoints or in active MID mode ER_L09 message display...

Страница 25: ...ransmitter enables local configuration of some of the most common setpoints via local buttons and local LCD display 8 3 Navigation in local setpoints MENU The MENU can be accessed by pressing and holding any of the buttons for at least 4 seconds After this time the LCD3 field of the local display will show an EXIT message This signals entering into the local configuration MENU By pressing the butt...

Страница 26: ... of the active local MENU holding the button required to trigger the action is minimum 1 second Continuous pressing of the or button results in scrolling of the MENU posi tions every 1 second If the local MENU remains inactive for more than 2 minutes after this time the transmitter will automatically leave the MENU mode and will display the process variable ...

Страница 27: ...hones with Android system using a converter providing wireless communication e g HART USB converter by Aplisens S A using Aplisens Mobile Configurator The software is available on Google Play under the link https play google com store apps details id com aplisens mobile amc 8 6 2 Compatible configuration software Raport 2 Aplisens under control of Windows 7 or Windows 10 Aplisens Mobile Configurat...

Страница 28: ... mA For transmitters in standard or Exi version diagnosed dangerous states or malfunc tions of the internal transmitter systems result in setting the alarm current depending on the configura tion I_AL 3 650 mA or I_AL 21 500 mA The user has an option of enabling disabling of the current alarms Current alarms are disabled by default The figures below shows the normal operation ranges of the transmi...

Страница 29: ...s variable temperatures are enabled when the transmitter operating temperature limits are exceeded the diagnostics will trigger an alarm depending on the settings AL_L 3 650 mA or AL_H 21 500 mA Temperature return to permissible range of the transmitter operation will result in deactivation of the diagnos tic alarm mode and return to normal operation The transmitter diagnostics continually tests t...

Страница 30: ...oning or failure of the transmitter which are critical from the point of view of integrity of hardware and software such as the hardware error of RAM FLASH SVS CPU logs mathematical computation error or if there is a difference exceeding 1 between the set process current and the current measured in the line the transmitter will immediately stop operation and activate the critical diagnostic alarm ...

Страница 31: ...ng the value The value in pressure units is calcu lated by adding the planned measurement span value to the pressure value PV obtained after set ting the LRV signal 4 mA Once the transmitter parameters have been entered and it has been reset at the workstation it is required to secure the device against the possibility of making changes in the local setpoint change MENU set your own password diffe...

Страница 32: ...quid in the tank 9 7 Pressure and differential pressure measurements The APC 2000ALW transmitter is intended for measuring the relative overpressure and underpres sure and absolute gas vapour and liquid pressure Examples of transmitter installation are shown in Figure 3 Examples of pressure transmitter installation The transmitters APR 2000ALW and APR 2000ALW with diaphragm seals measure different...

Страница 33: ...y of the transmitter and the processing characteristics If there is no signal in the transmission line or its value is improper check the supply line connection status on terminal blocks connectors etc Check if the supply voltage and load resistance are correct 10 3 Cleaning washing To remove impurities from the external surfaces of the transmitter wipe it with a cloth dampened in water 10 3 1 Dia...

Страница 34: ...on No Document revision Description of changes 01 A 001 2019 07 Initial document version Prepared by DR DKD KBF DCF 1 01 A 002 2019 09 QR codes and ID numbers have been changed Prepared by DR DKD KBF DCF 2 01 A 003 2019 10 Change of QR codes and ID numbers due to introduction of soft ware with HART 7 stack Prepared by DR DKD KBF DCF 3 01 A 004 2020 03 Added information about PED execution Prepared...

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