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Page 8

GENERAL INF

ORMA

TION

AM

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 P

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DRIVING E

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  F

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MODEL D80-52 • D100-52

Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved

800-248-8498

800-248-8498

WWW.AMERICANPILEDRIVING.

WWW.AMERICANPILEDRIVING.

com

com

Safety Section

When operating in an enclosed area, 

exhaust fumes should be piped outside. 

Continued breathing of exhaust fumes may 

prove FATAL.

13. 

Remove all tools, parts and/or electrical cords 

before starting the unit. 

14.  When filling the fuel tank, do 

NOT

 

smoke and/or 

use an open flame in the vicinity.

15.  If abnormal equipment operation is observed, 

discontinue use immediately and correct the 

problem. 

16. 

Store oily rags in approved containers and away 

from the engine exhaust system.

17. 

NEVER operate this equipment with hydraulic hoses 

that are damaged or ‘kinked’.  Replace damaged 

hoses immediately.

18.  Do 

NOT

 lift and/or support hydraulic hoses with 

wire rope slings.

19. 

NEVER attempt to connect Quick Disconnects (QDs) 

when the Power Unit is running.

20.  Do 

NOT

 pull on and/or attempt to move equipment 

with the hydraulic hoses.

21.  Do 

NOT

 attempt to locate hydraulic leaks with your 

hands.  High-pressure leaks can penetrate skin 

and cause severe damage, blood poisoning and/or 

infection.    

22.  Do 

NOT

 attempt to repair leaks while the 

equipment is in operation.

23.  Do 

NOT

 attempt to tighten and/or loosen fittings 

and/or hoses when the machine is in operation.

24.  Power Unit must always be placed on level, stable 

ground.

25. 

Do 

NOT

 

remove Power Unit heat shields.  Do NOT 

attempt to use the Power Unit without heat shields. 

Severe fires may result.

A properly maintained fire 

extinguisher, suitable for oil fires, 

MUST be kept in the immediate 

vicinity of equipment operations.

26. 

When moving and/or transporting this equipment, 

insure that the vehicle and/or vessel is of sufficient 

capacity to handle the load.  Make sure that the 

equipment is properly tied down.

27. 

When moving and/or transporting this equipment, 

be sure that the QD Dust Caps are tight and that 

the cap safety cables are in place.  Be sure that all 

equipment parts are tight and/or properly secured 

before shipment.  Unsecured parts may vibrate 

loose and fall during transport causing injury and/or 

property damage.

28. 

Rounded and/or damaged bolt heads and/or 

nuts should be replaced so that proper torque 

values may be obtained.  Proper torque values are 

necessary to prevent parts on this equipment, leads 

and/or crane booms from loosening and/or falling.  

(Refer to the torque chart in this manual for the 

proper values.)

29. 

When operating in a closed area, pipe exhaust 

fumes outside. (

Warning

: Breathing exhaust fumes 

can cause serious injury or even death.)

30. 

If diesel hammer is equipped with a Power unit, 

When loading or unloading the power unit using a 

forklift, the forks must be placed under the entire 

depth of the unit. 

31. 

Never stand under an equipment at any time and 

keep your eyes on the equipment when it is in 

operation.

Содержание D100-52

Страница 1: ...VING WWW AMERICANPILEDRIVING COM COM DEEP FOUNDATION SOLUTIONS APE DIESEL HAMMER SPARE PARTS MANUAL Copyright 2022 American Piledriving Equipment Inc All Rights Reserved MODEL D80 52 D100 52 A M E R I...

Страница 2: ...ication may be reproduced distributed or transmitted in any form of by any means including photocopying recording or other electronic or mechanical methods without prior written permission of the publ...

Страница 3: ...8 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com GENERAL INFORMATION Quick Reference Guide This Quick Reference Guide will assist you in finding the information you re looking for A Tabl...

Страница 4: ...r repair parts installed in the product covered by this WARRANTY are warranted only for the remainder of the warranty as if such parts were original components of said product APE makes no other warra...

Страница 5: ...es regarding your equipment or this manual please consult with your APE dealer for the latest available information Using this Parts manual Refer to the Table of Contents for the page location of appl...

Страница 6: ...AMMER FEATURES BENEFITS 12 LUBRICATION INSTRUCTIONS 14 WARNING LABELS 15 DIESEL PILE HAMMER D80 52 D100 52 16 CYLINDER LOWER PART ASSEMBLY 18 FUEL INJECTION DEVICE ASSEMBLY 20 VARIABLE DELIVERY FUEL P...

Страница 7: ...r store flammable liquids on or near the equipment 9 Insure that all lifting equipment including cranes wire rope slings hooks shackles etc are properly sized for the worst caseloads anticipated durin...

Страница 8: ...hoses when the machine is in operation 24 Power Unit must always be placed on level stable ground 25 Do NOT remove Power Unit heat shields Do NOT attempt to use the Power Unit without heat shields Se...

Страница 9: ...chemicals Solvents gasoline or harsh chemicals could loosen the adhesive that secures the safety messages The safety messages that are loosened could drop off the equipment Replace any safety message...

Страница 10: ...ive shoes and eye protection Eye protection includes goggles or a protective face shield Always wear eye protection for cleaning the cooling system Avoid direct spraying of water on electrical connect...

Страница 11: ...e equipment only at locations that have a ladder or handholds Safety Section Check for the following conditions End fittings that are damaged or leaking Outer covering that is chafed or cut Wire that...

Страница 12: ...bolted connection for added strength Increased fuel and lube tank capacity which allows for extended use of hammer Bolt on Trip Stop allows for quick trip removal The Octagon shaped lower cylinder pro...

Страница 13: ...e the lower end Lead Guides bolt directly to the Upper Cylinder for added support Bolt on Pusher Style hydraulic trip allows for quick attachment of hydraulic trip components for land off shore and ba...

Страница 14: ...C A N P ILEDRIVING E Q U I P M E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDR...

Страница 15: ...DRIVING WWW AMERICANPILEDRIVING com com Warning Labels When operating the hammer do not exceed 10 blows per inch or 120 blows per foot In cases of setting of the pile it is permitted to increase the b...

Страница 16: ...Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Diesel Pile Hammer D80 52 D100 52 A M E R I C A...

Страница 17: ...38 09 00 Striking Weight Piston for D100 52 1 D100 3 9137 01 00 Cylinder Lower Part Assembly For D80 52 1 D80 3 9138 01 00 Cylinder Lower Part Assembly for D100 52 1 D100 4 137 00 1 Inner Damping Ring...

Страница 18: ...E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Cylinder Lower Pa...

Страница 19: ...0 1 9137 01 01 Cylinder Lower Part 1 2 137 01 01 2 Cylinder Sleeve 2 3 137 01 01 3 Threaded Insert M24 24 4 136 01 01 4 Dowel Pin 40 x 75 20 5 137 01 02A Cylinder End Ring 2 Piece Assembly 1 6 137 01...

Страница 20: ...2 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Injection Device Assembly A M E R I C A N...

Страница 21: ...elivery Fuel Pump assembly 1 D80 1 138 02 00 Variable Delivery Fuel Pump Assembly 1 D100 2 136 02 02 Injection Valve Assembly 4 136 02 02 1 Injection Valve Body 4 3 135 02 07 3 Locking Plate 4 4 135 0...

Страница 22: ...NO APE PART NUMBER DESCRIPTION QTY REMARKS 137 02 00 Variable Delivery Fuel Pump 1 D80 138 02 00 Variable Delivery Fuel Pump 1 D100 1 135 02 05 Pump Body Complete 1 2 GB T879 1986 Dowel Pin 5 x 40 1 3...

Страница 23: ...135 02 01 Switch Cam Shaft 1 16 135 02 00 11 Pressure Spring 5 5 x 20 x 1 2 1 17 135 02 00 10 Screen Pin 1 18 135 02 02 Pump Cover Assembly 1 19 135 02 04 Rope Disc Assembly 1 20 135 02 00 15 Spring 1...

Страница 24: ...T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Variable Delivery Fue...

Страница 25: ...35 02 06 5 Ring Type Nipple 1 12 135 02 10 Stop Valve Assembly 1 13 135 02 10 7 Valve Screw 1 14 GB T308 1989 Ball 8 731mm 1 15 135 02 10 5 Pressure spring 1 16 135 02 10 4 Threaded Plug 1 17 135 02 1...

Страница 26: ...E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Cylinder Upper Pa...

Страница 27: ...UMBER DESCRIPTION QTY REMARKS 9137 03 00 Cylinder Upper Part Assembly 1 1 135 03 02 Filter Elbow 2 180 03 02 Filter Elbow 2 2 135 03 04 Plug Screw Oil 1 3 135 03 05 Plug Screw Diesel 1 4 135 03 00 3 D...

Страница 28: ...D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Trip Gear Complete A M E R I C A N P I L...

Страница 29: ...e 2 8 137 05 00 7 Torsion Spring 1 9 137 05 00 8 Shaft 1 10 137 05 00 9 Shaft 1 11 137 05 00 10 Joint Bolt 1 12 137 05 00 11 Shaft 2 13 135 06 00 6 Locking Screw M16 x 45 4 14 137 05 01 1 Guide Body 1...

Страница 30: ...E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Set Connecting Pa...

Страница 31: ...g Parts Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 137 06 00 Set Connecting Parts Assembly 1 1 136 01 00 2 Screw M36 18 2 135 06 00 1 Stud Bolt M16 6 3 135 06 00 5 Locking Nut M16 6 4 135 06...

Страница 32: ...rican Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Pump Assembly NOTE Only Active if Drill application is instal...

Страница 33: ...A12 x 15 5 3x2 11 135 07 03 2 Hollow Screw A6 3x1 135 07 04 Plug Screw Assembly 1 set 12 135 07 04 1 Plug Screw 1x1 13 135 07 03 7 Round Sealing Ring 8 x 2 1x1 14 135 07 00 3 Adapter Tube to Thread 1...

Страница 34: ...I P M E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Piston Asse...

Страница 35: ...com com Piston Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 1 137 08 00 Impact Block Assembly 1 2 137 08 00 1 Impact Block 1 3 137 08 00 2A Piston Ring 7 4 137 09 00 Striking Weight Piston Comp...

Страница 36: ...N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Transport Protecti...

Страница 37: ...ion Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 137 10 00 Transport Protection Assembly 1 1 136 10 01 01A Securing Clamp 1 2 135 06 00 4 Dowel Pin 40 x 75 1 3 135 06 00 2 Reduced Screw M24 1 4...

Страница 38: ...N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Line Breather...

Страница 39: ...98 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Line Breather Line Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 137 11 00 Fuel Line Breather Line Assembly 1 1 137 1...

Страница 40: ...driving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Line with Connecting Assembly A M E R I C A N P I L EDRIVING E Q U I P...

Страница 41: ...01 Hose Pipe Joint 1 3 137 12 01A Hose Pipe Joint 1 4 137 12 00 3 Hose 1 0m long 2 5 137 12 00 4 Hose 5 24m long 1 6 137 12 00 9 Hose 4 8m long 1 7 137 12 00 1 Hose 0 37m long 4 8 137 12 00 11 Hose 1...

Страница 42: ...WW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Tools and Accessories NO APE PART NUMBER DESCRIPTION QTY REMARKS 136 16 00 Tools and Accessories 1 1 137 16 01 Piston Ring Fitting Band 1 2 135 1...

Страница 43: ...in 25 x 110 2 20 GB T879 1986 Dowel Pin 3 x 16 1 21 GB T4388 1995 Double Ended Open Spanner 30x32 1 22 GB T4388 1995 Double Ended Open Spanner 19x22 1 23 GB T4388 1995 Double Ended Open Spanner 22x24...

Страница 44: ...pper brass and titanium parts and reduces friction and wear on plastic Environmentally Desirable Past contains no lead compounds traditionally found in this type of product When installing any APE equ...

Страница 45: ...urrent and valid per the information available at the time of publication Please check the updated revision date at the bottom of each page American Piledriving Equipment Inc APE reserves the right to...

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