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4. Load Cell Installation

14

PNEG-2340

Feed-Link 2

Raising the Bin

1. Place 4 x 4 spanner board under bin hopper

braces.

(See Figure 4D.)

2. Center lift jack under 4 x 4 spanner brace.

(See Figure 4D.)

3. Lift bin with jack about 4". This should lift

two (2) bin legs.

(See Figure 4E.)

4. Remove the leg anchor base plate.

Figure 4D Jacking Up the Bin

Figure 4E Lift Bin about 4"

Only install load cells on an
empty bin. Lifting a bin with feed
in it can result in damage to the
bin and potential personal injury.

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Содержание Cumberland Feed-Link 2

Страница 1: ...PNEG 2340 Feed Link 2 Installation and Operation Manual PNEG 2340 Version 1 0 Date 07 22 21...

Страница 2: ...Link 2 All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any tim...

Страница 3: ...nits with Junction Box 22 Connecting the Load Cells to the Junction Box 22 Connecting the Ten 10 Conductor Cable to the Junction Box 22 Connecting the Ten 10 Conductor Cable to the Display Unit 23 Cha...

Страница 4: ...and field improvements may be denied Selecting the Load Cell NOTE 5K calibrated load cells will not be offered Only 8K and 12K calibrated load cells are available 5K un calibrated load cells are still...

Страница 5: ...of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in accord...

Страница 6: ...bol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in s...

Страница 7: ...ns on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are...

Страница 8: ...d for installation Not following these safety precautions creates the risk of falling equipment which can crush personnel and cause serious injury or death ST 0047 1 Install and Operate Electrical Equ...

Страница 9: ...heet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record k...

Страница 10: ...lay Unit 24 VDC INT 4853 Feed Link 2 Display Unit 110 220V 50 60 Hz 2 INT 4852 Display Unit Lid Board 3 INT 2100330 Junction Box 4 INT 1100290 Network Master Includes IYR Service 5 INT 4850B Display U...

Страница 11: ...d Junction Box 7 INT 4854 8 000 Lbs Calibrated Load Cell Assembly INT 4855 12 000 Lbs Calibrated Load Cell Assembly 8 INT 4825 RF Module 9 INT 4831 100 Wire for 24 VDC Power and Communication Separate...

Страница 12: ...tion Boxes INT 4818 100 100 of 10 Wire Cable for Junction Boxes INT 4818 1000 of 10 Wire Cable for Junction Boxes 11 INT 2100331 Low Voltage 24 VDC Transformer Can Power Up to twelve 12 Devices 12 INT...

Страница 13: ...n the bin leg See Figure 4A 2 Remove the side bolts using 9 16 wrench and impact wrench or ratchet See Figure 4B and Figure 4C 3 Repeat on all the bin legs Figure 4A Removing Nut from the Anchor Bolt...

Страница 14: ...t jack under 4 x 4 spanner brace See Figure 4D 3 Lift bin with jack about 4 This should lift two 2 bin legs See Figure 4E 4 Remove the leg anchor base plate Figure 4D Jacking Up the Bin Figure 4E Lift...

Страница 15: ...he nut This way the threads are not stripped on the bolt and there is not a problem getting the nut on 2 Position the load cell base under the bin leg and around the anchor bolt as shown See Figure 4G...

Страница 16: ...in Make sure the tongue on the bracket is on the inside side of the bin leg NOTE The bin leg should rest on the load cell bracket DO NOT drill mounting holes too high on the leg or the bolts will be s...

Страница 17: ...so expedite troubleshooting if any problems should arise 2 Run cable from the load cell up bin leg using wire ties not included to fasten into place Run cable along the cross brace to the center of th...

Страница 18: ...milar to the display shown See Figure 5C 1 Attaching the display unit or junction box to the bin leg a Take mounting bracket and slide it around the bin leg See Figure 5A b Attach to leg using 3 8 x 1...

Страница 19: ...load cells may be inserted into each terminal if necessary f The black ground wire of each load cell should be connected to the right four 4 terminals marked GND of the lower connector as shown in Fi...

Страница 20: ...5 Installing the Stand Alone Display Units 20 PNEG 2340 Feed Link 2 Installing the Stand Alone Bin Mounted Display Units Continued Figure 5F Display and Load Cell Wiring Diagram...

Страница 21: ...e 5G c Connect white and black wires of cable inside transformer box to V and COM terminals respectively d Connect white and black wires of opposite end of cable inside display unit to and 24 VDC term...

Страница 22: ...r each load cell Figure 6A Junction Box Terminals Connecting the Ten 10 Conductor Cable to the Junction Box Insert the ten 10 conductor cable through the single hole grommet in the bottom right hand s...

Страница 23: ...om center of the display unit The ten 10 conductor cable connects to the top eight 8 terminal connector at the top center of the display unit and the two 2 terminal connector labeled 12 VDC Out just t...

Страница 24: ...25 The first display unit of a daisy chain should be considered the beginning of the network It has only one RS485 cable going out The Network Master should be considered the end of the daisy chain I...

Страница 25: ...d 1000 Layout with display units mounted outside with Network Master located within the daisy chain Maximum display units per Network Master is 50 Network cable not to exceed 4000 in total length Layo...

Страница 26: ...5 cable to the terminal marked A See Figure 7E e Replace terminal connector onto board pull out excess slack and tighten water tight nuts 2 Hook up daisy chain OUT cable a Run 18 AWG shielded network...

Страница 27: ...nd PC connections It has plugs for power and RS485 communication Network Master Technical Specifications Supply 24 VDC 50 60 Hz overload and over voltage protection fuses F1 F2 1 4A slow blow Enclosur...

Страница 28: ...ect the black wire to the terminal marked B on back of the Network Master Connect GND shield wire to the terminal marked shield on back of the Network Master If the Network Master is located in the mi...

Страница 29: ...tach the lid and fasten with the supplied hardware 2 Water meter input The water meter input cannot be accessed with a display unit The water meter information is transmitted via the RS485 network to...

Страница 30: ...8 Water Meter Option 30 PNEG 2340 Feed Link 2 Optional Water Meter Continued Figure 8B Display and Load Cell Wiring Diagram...

Страница 31: ...RF Modules should be mounted to the outside of the buildings Mount RF modules high enough for clear line of sight but lower than the top of the bin or building When mounting to a building use a 2 x 6...

Страница 32: ...le a Disconnect all the power sources and run 18 AWG shielded two 2 conductor network cable to the RF module Cable should not be longer than 100 b Run power and communication cables from either displa...

Страница 33: ...85 out terminal strip on the bottom right hand side of the display unit Connect the white wire from RS485 cable to the terminal marked A Connect the black wire to terminal marked B Connect GND shield...

Страница 34: ...enter of the Network Master Connect the white wire from RS485 cable to the terminal marked A Connect the black wire to the terminal marked B Connect GND shield wire to the terminal marked Shield See F...

Страница 35: ...to one RF module This RF module will send information to the RF module connected to the Network Master This example shows each bin wired to a junction box Each junction box is wired to the display un...

Страница 36: ...one time start up selection after which the display unit will display the weight of feed remaining in pounds or kilograms In addition the unit can be hooked up to a RS485 network with up to 50 other...

Страница 37: ...essed after each digit in order to advance to the next digit Digits advance from left to right 5 To save any modified value the Enter button must be pressed on the last digit or the desired selection...

Страница 38: ...tion of Configuration Menus Empty Bin 00000 This is the most accurate method of taring calibrating the unit Use this method only when the bin is empty In this menu the cursor will be under the 0 digit...

Страница 39: ...ve a unique individual Node ID assigned to it Valid IDs are 0 50 with 0 being reserved for all stand alone units no Network Master Use the up and down buttons to change each digit and press the Enter...

Страница 40: ...item should be set to Enable Otherwise it should be set to Disable See Figure 10I Units lbs The weight can be displayed in either pounds lbs or kilograms kg The default setting is lbs Use the up and...

Страница 41: ...en the red and black wires on a load cell should be 5 VDC Load Cell Errors Possible cause is a miswired load cell Remedy measure voltages between red power and black ground on the load cell and verify...

Страница 42: ...this is saying to decrease feed This is normally the case when a 5K bar is being used in a 10K application and the 5K bar is seeing too much weight FullBin Do Empty An empty calibration has not been p...

Страница 43: ...PNEG 2340 Feed Link 2 43 11 Feed Link Network Master For information on installation set up and operation of Network Master refer to Network Master operation manual PNEG 1855...

Страница 44: ...44 PNEG 2340 Feed Link 2 NOTES...

Страница 45: ...lf of a claimant without prior written authorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shall have...

Страница 46: ...stallation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumpt...

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