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The  Aoyue  Int  863  IR-Preheating  System  is  a  reworking  equipment  that 

combines  infrared  (IR)  heating  technology,  enhanced  pre-heating  area,  versatile 
board  holder,  and  profile  control  of  heating  in  one  sophisticated  package.  It  is 
designed  for  reworking  double-sided,  diverse  technology  printed  circuit  boards 
(PCB) which  utilizes traditional or lead free solder. 
 

The system is equipped with a high powered IR-heating elements combined 

with  multiple  types  of  preheating  operation  with  built  in  safety  control  of  heat 
and over heat protection.   Finally,  the  unique,  innovative  design  with  digital 
control panel offers precision, safety, and ease of use to meet all reworking 
requirements. 

 

 

PRODUCT DESCRIPTION 

 

FUNCTIONS and FEATURES 

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Microprocessor-controlled ESD safe unit.

 

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Utilizes infrared heat wave technology. 

 

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Versatile board holder. To fit various board types

 

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Enhanced pre-heating area to fit large PCBs.

 

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Widely used for reworking BGAs, micro BGAs,

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QFPs, PLCCs, SOICs, small SMD, 

and other circuit board components. 

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Large pre-heating area minimizes board warping 

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Easy-to-adjust  pre-heat temperatures with digital display. 

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Built in extra temperature sensor for more accurate monitoring of board temperature. 

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Built-in temperature sensor for stable (temperature) measurements. 

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Closed loop system for precise temperature control. 

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Profile adjustment functionality for automating reworking tasks under user de-
fined temperature  and  time settings. 

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Three modes of operation to suite different reworking requirements. 

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Temperature and Profile settings are stored into CPU memory for easy configu-
ration. 

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Compatible for use with either  hot air or IR top heating systems. 

9  

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OPERATING PROCEDURES 

D.  TYPE “1”  OPERATION 

 

    Before  proceeding  with  this  type  of  operation,  attach  the  first 
external temperature probe to the underside of the PCB to be worked 
on. The second probe can be placed near areas of interest. 
    This type of operation utilizes the first external temperature sensor 
to control the heat.  Using this type of operation allows us to closely 
control  the  temperature  at  board  level.  While  freeing  up  the  second 
external temperature probe for additional monitoring.  
1. 

To  set  the  desired  temperature  press  the  selection  button 
repeatedly until the top display shows “

Set

”. The bottom display 

would show the current set temperature followed by a suffix “

A

”.  

2. 

Press  the  increase  or  decrease  button  to  adjust  the  set 
temperature level. The set temperature is adjustable from 50 to 
280 C in this type of operation.   

3. 

For  this  type  of  operation  we  must  closely  monitor  the  actual 
temperature of the first external temperature probe. To view the 
actual  temperature  readout  of  this  probe  repeatedly  press  the  
selection  button  until  the  top  display  shows  the  word  “

Act1

”, 

and  the  bottom  display  shows  the  actual  temperature  of  first 
external temperature probe followed by a suffix “

b

”. 

4. 

To  view  the  temperature  of  the  second  external  temperature 
probe or simultaneously view both external temperature probe's 
temperature:  

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Repeatedly  press  the    selection  button  until  the  top  display 
shows  “

Act  2

” and bottom’s suffix shows “

c

” this displays the 

second temperature probe.  

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Repeatedly  press  the  selection  button  until  the  top  shows  the 
first temperature probe with suffix “

b

” and the bottom shows the 

second temperature probe with suffix “

c

”. 

5. 

Under type “

1

” mode of operation it is not necessary to monitor 

the internal temperature sensor’s read out. 

Содержание Int863

Страница 1: ...still intact If err messages shows err2 internal temperature connector might have come loose or needs to be replaced If err messages shows err3 the first external temperature probe was not detected secure the external temperature on the underside of the board to be worked on PROBLEM 3 DISPLAY AND OTHER DEVICE OPERATION ISSUES SOLUTION Turn off power and back on OTHER PROBLEMS NOT MENTIONED Contact...

Страница 2: ...3 degrees per second Therefore based on your set time the maximum temperature may not reach 250C Profile analysis SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 050t 060t 080t 050t 040t 60t 100C 150C 180C 190C 195C 100C Segment one is set to 50 seconds to reach 100C Which means after 50seconds at the end of segment one the temperature should reach 100C Then Segment two is set to 60 seconds to reach 150C which mean...

Страница 3: ...he profile repeatedly press the selection button until the display shows the word Run Prof then press the increase button A 3 second countdown will commence before automated reworking starts 5 To see the running time or current segment the system is processing or the temperature of the external temperature probes repeatedly press the selection button to switch between different views Follow the su...

Страница 4: ...with either hot air or IR top heating systems 9 OPERATING PROCEDURES D TYPE 1 OPERATION Before proceeding with this type of operation attach the first external temperature probe to the underside of the PCB to be worked on The second probe can be placed near areas of interest This type of operation utilizes the first external temperature sensor to control the heat Using this type of operation allow...

Страница 5: ...shows the word Act2 and the bottom display shows the actual temperature of second external temperature probe followed by a suffix c 6 To simultaneously view the actual temperature read by the first and Second external temperature probe repeatedly press the selection button until the top display shows the actual temperature of first external temperature probe followed by a suffix b and the bottom d...

Страница 6: ...rn the unit ON Toggle the main power switch to ON position 7 on control panel guide B OPERATION TYPE MODE SELECTION 1 Follow initial procedures A INITIAL PROCEDURES 2 The display would show TYPE 0 which means Type 0 operation will be used To select between types 0 to 2 Press the increase or decrease buttons 3 4 of control panel guide 3 To confirm selection and enter into operation mode using the s...

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