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9

P/N 1010807 Rev. Q 09/18

®

Replacing Conveyor belt Chains

1. 

Turn the power off, unplug the power 

cord, and allow the unit to cool before 

proceeding.

2. 

Remove the Butter Wheel, Pan, and 

Heat Shield and set the Compression 

Control Knobs to 6 & 6 or 6 & F.

3. 

Open both Conveyor Covers and pull 

the Belt Wrap Pin out of the zipper.

4. 

Remove & discard old Belt Wrap(s).

5. 

Disconnect the Conveyor Belt Chain 

by squeezing any two links together 

and unhooking both ends of one link 

(Figure 10).

6. 

Place the replacement Conveyor Belt 

Chain on the top sprockets with hook 

ends down. 

NOTICE:

 The ends of the hooks must 

point down (Figure 10).

7. 

Wrap the Conveyor Belt Chain around 

the top and lower sprockets and con-

nect by hooking both ends together.

NOTICE:

 Make sure the Conveyor Belt 

Chain is installed under the Up-

per Support Rod and over the 

Lower Support Rod.

Checking the Roller Tensioners

 

Measuring The Roller Tensioners

1. 

Measure the Roller Tensioner on both 

inner Conveyor Covers (Figure 11) 

using a U.S Nickel. 

2. 

The space between the inner Convey-

or Cover and bottom of the Tensioner 

wheel should be 13/16” (2.1 cm) or the 

height of a U.S. Nickel.

3. 

Adjust or replace any damaged ones 

as recommended.

Replacing Roller Tensioners

1. 

Push down on retaining tab of the 

tensioner.

2. 

While keeping pressure on the retain-

ing tab, slide the tensioner out of the 

retainer plate. 

3. 

Replace the tensioner by sliding the 

new one into the retainer plate.

Figure 9. 

Removing Conveyor Belt Chain

Rotation

Upper Support Rod

Large Link 

P/N 0800121

Small Link 

P/N 0800204

Figure 10. 

Removing Conveyor Belt Chain

Figure 11. 

Measuring Roller Tensioner

Retainer Plate

Tensioner Assy.

Retainer Tab 

Figure 12. 

Replacing Roller Tensioner Assy.

Содержание VCT-1000 Series

Страница 1: ...er s manual Manufacturing Numbers 9210700 9210702 9210704 9210705 9210707 9210709 9210710 9210711 9210712 9210714 9210716 9210722 9210723 Original Instructions www antunes com Model VCT 1000 IPX3 Rating CAUTION Read all instructions before using the unit ...

Страница 2: ...nd in commercial enterprises such as baker ies butcheries etc but not for continuous mass production of food Before Use This manual contains safety installation and operating procedures for the unit Read and understand it completely before installing or operating the unit Keep this document for reference If the unit changes ownership this manual must accompany it In Case of Damage If the unit arri...

Страница 3: ...ing children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction y y Children being supervised are not to play with the appliance y y Bread may burn Therefore toasters must not be used near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause disc...

Страница 4: ...0 60 5 15P 15 Amp 120 VAC Non locking Assembly Only VCT 1000CV 9210702 9210709 9210714 208 240 2600 3455 12 5 14 4 60 6 20P 20 Amp 250 VAC Non locking Assembly Only VCT 1000HI 9210704 9210705 9210707 9210710 9210711 208 240 2600 3455 12 5 14 4 50 IEC 309 16 Amp 250 VAC Pin Sleeve Assembly Only VCT 1000HC 9210712 9210723 220 240 1775 2125 8 07 8 85 50 CEE 7 7 16 Amp 250 VAC Assembly Only Specificat...

Страница 5: ...k Switch the conveyors will turn as long as the unit is on NOTICE Check the Release Sheet to make sure it is not caught in the conveyor Additional Release Sheets can be purchased through your Authorized Service Agency under P N 7000249 3 pack or 7000250 10 pack CAUTION Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage CAUTION Bread may burn Therefore toas...

Страница 6: ...mit Control turns off electrical power to the heater if the unit overheats To reset this control allow 10 15 minutes for the unit to cool down Remove the Protective Cap and fully press the Reset Button located at the rear of the unit Figure 3 If the unit requires continuous resetting contact your Authorized Service Agency 1 2 3 4 5 1 1 2 12 7mm 2 5 8 15 9mm 4 3 4 19 1mm 5 13 16 20 6mm 6 7 8 22 2mm...

Страница 7: ...same manner as before Close the Conveyor Cover 11 Open the front Conveyor Cover again and clean the newly exposed section of the Belt Wrap if used or Conveyor Belt Chain in the same manner as before 12 Close the front Conveyor Cover and wipe down the outside of the toaster with a clean damp sanitized towel 13 Install a new or clean Release Sheet using the reverse side by draping it over both sides...

Страница 8: ...te center point of the Conveyor Chain 6 Pull the Conveyor Chain away from the edge of the toaster Figure 9 7 Stand a U S Dime on end between the frame and the chain Figure 9 8 If the gap is significantly wider than the coin REMOVE links as described below 9 Disconnect the Conveyor Belt Chain by squeezing any two links together and unhooking both ends one link Figure 10 Needle nose pliers may be us...

Страница 9: ...Conveyor Belt Chain is installed under the Up per Support Rod and over the Lower Support Rod Checking the Roller Tensioners Measuring The Roller Tensioners 1 Measure the Roller Tensioner on both inner Conveyor Covers Figure 11 using a U S Nickel 2 The space between the inner Convey or Cover and bottom of the Tensioner wheel should be 13 16 2 1 cm or the height of a U S Nickel 3 Adjust or replace a...

Страница 10: ...noperable Thermostat Platen is hot but Conveyor Belt Chains do not rotate Heat Shield not installed Install Heat Shield Figure 2 Conveyor Safety Interlock Switch if present not activated by the Heat Shield Re install the Heat Shield correctly so that the Heat Shield applies appropriate pressure on the Conveyor Safety Interlock Switch If the Interlock Switch has failed order kit 7001436 to remove a...

Страница 11: ... Compression Knobs set improperly Measure bun thickness and set Bun Thickness Compression Knobs correctly Figure 7 Wiring problem Contact your maintenance person or Authorized Service Agency for service Inoperable Thermostat Conveyor Drive Motor inoperable or incorrect conveyor motor installed in toaster Product is getting stuck or Conveyor Belt Chains stop when product is toasting Bun Thickness C...

Страница 12: ...12 P N 1010807 Rev Q 09 18 Wiring Diagram ...

Страница 13: ...Rev Q 09 18 Parts Identification Idler Sprocket Front Drive Sprocket Temperature Control Thermostat Drive Motor Assy Power Switch Fan Blade Hi Limit Control Rear Drive Sprocket Drive Chain Interlock Switch Some Models ...

Страница 14: ...ssy 1 230V 9RMP Mfg 9210711 only 1 23 2150199 Sprocket Motor Mfg 9210700 702 only 2 2150211 Sprocket Motor Mfg 9210704 710 712 only 2 2150112 Sprocket Motor Mfg 9210714 only 2 2150173 Sprocket Motor Mfg 9210716 722 only 2 2150193 Sprocket 25B24 1 2 Bore Front Mfg No 9210711 1 24 4010245 Rocker Switch On Off 1 25 4060355 Terminal Block 1 26 0503495 Retainer Tension Bracket RH 2 27 0503507 Retainer ...

Страница 15: ... Screw 10 32 x 3 8 2 68 306P104 Screw 6 32 x 1 4 8 69 406P107 Cable Tie 1 70 308P143 Nut 8 32 KEPS 6 71 310P103 Screw 10 32 x 1 4 4 72 310P140 Washer 10 6 73 308P101 Nut 8 32 3 74 306P101 Nut Hex 6 32 2 75 306P123 Screw 6 32 x 7 8 2 76 308P145 Nut Hex Acorn 8 32 10 77 100P900 Label Service 1 78 325P104 Washer 1 4 4 79 325P109 Screw 1 4 20 x 1 2 4 80 308P124 Screw 1 Way 8 32 x 1 2 1 Item No Part De...

Страница 16: ...010807 Rev Q 09 18 CA UT ION 3 3 8 35 10 44 64 38 34 48 33 66 83 39 45 81 86 82 77 33 91 92 optional use only with 93 93 93 Hinged Conveyor Cover with Optional Roller Tensioner Assembly 29 Exploded View Page 1 ...

Страница 17: ...6 80 75 70 25 74 42 36 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28 36 83 57 NOTICE As of March 2017 the Interlock Switch item 53 is discontinued from use If your toaster has the Interlock Switch and it fails order kit 7001436 to remove and bypass the Interlock Switch Exploded View Page 2 ...

Страница 18: ...18 P N 1010807 Rev Q 09 18 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 85 76 83 2 9 Exploded View Page 3 ...

Страница 19: ...ional Kits Item Part Description Qty 1 7000298 Butter Wheel Kit Includes Items Below a 0011552 End Housing Cover Assy 1 b 0011573 Idler Shaft Assembly 1 c 0021320 Roller Weldment 1 d 0500464 Retainer Bearing 1 e 0503987 Pan Butter 1 f 1001047 Label Dial Compression 1 g 1010773 Instruction Sheet Not Shown 1 h 2120107 Spacer Aluminum 1 i 3080162 8 32 x 1 1 4 Screw 1 Item Part Description Qty 1 70002...

Страница 20: ...20 P N 1010807 Rev Q 09 18 Notes ...

Страница 21: ...21 P N 1010807 Rev Q 09 18 Notes ...

Страница 22: ...rom the nearest authorized service agency Antunes reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment because of factors beyond our control and government regulations Changes to update equipment do not consti tute a warranty charge If shipment is damaged in transit the purchaser should make a claim directly upon the c...

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