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12

P/N 1011195 Rev. E 08/17

Problem

Possible Cause

Corrective Action

Unit heats but there is little or no 
steam  
produced 
and/or 
the product requires more steaming 
than usual.

Filter Strainer and/or Spray Tube is restricted.

Check and clean the Filter Strainer and Spray Tube 
as described in the Maintenance section of this 
manual.

Unit is not being cleaned properly (daily/monthly).

Clean the unit daily and monthly as described in the 
Maintenance section of this manual.

Programming and/or 

SHO

H2O

 values were adjust-

ed/changed improperly.

Reprogram the 

SHO

 and 

H2O

 values as described 

in the Programming section of this manual.

Insufficient or excessive calcium/mineral deposits on 
the Generator Surface.

Verify that a thin layer of calcium/mineral deposits 
is present on the Generator Surface. Refer to the 
Maintenance section of this manual.

Generator Surface is bare.

The Generator Surface must have a thin coating of 
calcium/mineral deposits for proper steaming. Refer 
to the Maintenance section of this manual.

The Water Pump’s rubber hoses are pinched or 
kinked.

Straighten and reposition the rubber hoses.

Top Cover Gasket is worn and/or cover is out of 
adjustment.

If noticeable steam escapes around the Top Cover, 
replace the gasket and/or adjust the Top Cover 
according to the Maintenance section of this 
manual.

Generator Diffuser is missing.

Install Generator Diffuser or replace if missing.

Generator Surface temperature is too low.

Verify that the Generator Surface temperature is 
405°F - 445°F (207°C - 229°C).

Excessive  
condensation in  
food compartment.

Programming and or 

SHO 

and 

H2O 

values were 

adjusted improperly.

Reprogram the SHO and H2O values as described in 
the Programming section of this manual.

Steam Generator’s surface becomes 
flooded (fills with excess water).

Insufficient preheat time.

Remove excess water from the Generator Surface 
and allow the unit to preheat for 30 minutes.

Programming and/or 

SHO

 and 

H2O

 values were 

adjusted or changed improperly.

Reprogram the Control Board to the recommended 
settings. Refer to the Programming section of this 
manual.

The Water Pump and/or its Check Valves are clogged 
or damaged.

Verify that the Filter is present in the Water Tank. 
Disassemble and clean the pump. Replace Check 
Valves if damaged. 

Improper Daily/Monthly cleaning.

Follow the Daily/Monthly cleaning procedures care-
fully.

The Generator Surface temperature is too low.

Verify that the Generator Surface temperature is 
405°F - 445°F (207°C - 229°C).

Insufficient or excessive calcium/mineral deposits on 
the Generator Surface.

Verify that a thin layer of calcium/mineral deposits 
is present on the Generator Surface. Refer to the 
Maintenance section of this manual.

TROUBLESHOOTING (continued)

Содержание DFW-150

Страница 1: ...P N 1011195 Rev E 08 17 DFW 150 250 owner s manual Deluxe Food Warmer Manufacturing Number 9100162 9100165 9100169 www antunes com ...

Страница 2: ...een tested at the factory to ensure dependable trouble free operation WARRANTY INFORMATION Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the car rier immediately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the respon sibility of the purchaser and are not covered under warranty The ...

Страница 3: ...person in order to avoid a hazard Do not modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do not use an extension cord with this appliance Electrical ground is required on this appliance Check with a qualified electrician if you are unsure if the appliance is properly grounded If a chemical cleaner is used be sure it is safe ...

Страница 4: ... No Agency Approvals DFW 250 9100162 DFW 150 9100165 9100169 A S D L I S T E CM O I N NIT A T C T I S L US E D D L I S T E C US INTERTEK A B C Model Mfg No Width A Depth B Height C DFW 250 9100162 16 1 2 419 mm 17 1 8 435 mm 9 229 mm DFW 150 9100165 9100169 16 1 2 419 mm 17 1 8 435 mm 9 229 mm SHIPPING WEIGHT DFW 150 Models 40 lbs 18 2 kg DFW 250 Models 40 lbs 18 2 kg CAPACITIES DFW Series 2 7 8 7...

Страница 5: ...lines Make sure to provide at least 3 inches of space on all aides of the unit Make sure the power switch is off and the unit is at room temperature before plugging in the power cord Do not block or cover any openings on the unit Do not immerse the power cord or plug in water Keep the power cord away from heated surfaces Do not allow the power cord to hang over edge of table or counter Figure 1 Co...

Страница 6: ...lator P N 7000235 3 Turn the water valve on 4 Over a bucket press and hold the white plastic tip on the Quick Disconnect Insert Figure 2 until a good steady water flow is noted this will purge all air out of the line 5 Release the plastic tip and check the pressure on the Water Pressure Regulator It should read 20 psi a If it reads less increase the water pressure by pulling the black knob up and ...

Страница 7: ... the best settings for your cooking needs 1 Turn the unit on The unit displays IDLE 2 Press and release the Program button to change the control from OPERATION to PROGRAM mode 3 The display shows 1 or 2 Press the desired cycle button to select the chan nel to be programmed 4 To change the Total Cycle Time CYC in minutes press or to change the time 5 Press and release the Program button again and p...

Страница 8: ... unit stops beeping NOTE Repeat steps 1 through 3 if the unit still displays the ERR fault code 4 The display will now register 2 45 NOTE The SHO and H2O settings should be adjusted to the recommended settings shown in the Programming section of this manual DAILY MAINTENANCE NOTE Frequency of cleaning is deter mined by water conditions usage and water filter systems 1 Turn the power off unplug the...

Страница 9: ...solution from the genera tor surface and then rinse the surface with clean water To ensure proper steaming characteristics some calcium mineral deposits must be pres ent on the generator surface If during clean ing the surface does become free of calcium mineral deposits add plain tap water to the surface and allow it to boil off If necessary repeat this process to formulate a thin coating of calc...

Страница 10: ...WATER STRAINER DFW 250 ONLY The water strainer protects your equipment from any foreign debris in the water line that could damage the unit s solenoid causing the unit to leak flood To ensure proper and con sistent steaming results check the water pres sure regulator and strainer cup regularly If the pressure on the gauge has dropped check the strainer cup and clean out the accumulated debris as f...

Страница 11: ...e Relay is inoperable Thermocouple is inoperable Control Board is inoperable Steam Generator is inoperable Loose burnt or broken wires in circuit The unit s main electrical panel circuit breaker trips Damaged receptacle plug or cord a loose connec tion or an internal component failure Turn the unit off allow it to cool to room tempera ture and then restart the unit Contact your main tenance person...

Страница 12: ...t the Top Cover according to the Maintenance section of this manual Generator Diffuser is missing Install Generator Diffuser or replace if missing Generator Surface temperature is too low Verify that the Generator Surface temperature is 405 F 445 F 207 C 229 C Excessive condensation in food compartment Programming and or SHO and H2O values were adjusted improperly Reprogram the SHO and H2O values ...

Страница 13: ...cation 4 2170113 Regulator Pressure 1 5 7000306 Gauge Water Pressure 1 6 2190129 Nipple 1 4 NPT x 1 1 4 NPT 7 211P104 Clamp Worm 2 not shown 1 7000333 Water Line 1 Strainer Kit 2 2040130 Male Adapter 2 Barbed 1 4 3 7000334 Replacement Screen 1 and O ring Kit 4 211P104 Clamp Worm 2 not shown Item Part No Description Qty Item Part No Description Qty Item Part No Description Qty MADE IN USA IMI R91G ...

Страница 14: ...14 P N 1011195 Rev E 08 17 REPLACEMENT PARTS continued 20 18 19 6 5 25 55 29 27 28 26 7 17 63 61 17 9 15 15 14 12 64 1 30 16 14 ...

Страница 15: ...ontained Water Tank See Inset A See Inset B Inset B Direct Water Hook Up 4 Inset A Mfg 9100162 only Mfg 9100162 only 35 36 63 50 64 61 70 54 39 70 60 38 49 40 66 8 34 36 53 52 36 36 67 67 70 70 43 43 32 3 3 2 41 45 70 69 68 59 11 11 53 11 59 69 68 41 36 45 70 7 22 23 24 21 37 11 52 73 ...

Страница 16: ...bel Front Panel 1 Mfg No 9100169 35 4010243 Cycle Switch 1 36 7000882 Rocker Switch power Sealed 1 37 4040145 Solenoid 24 VAC 1 38 7001284 Control Board Kit 1 39 7000319 Transformer 1 40 4050231 Relay Solid State 1 41 7000135 Hi Limit Thermostat 1 42 7000136 Terminal Block Kit 1 43 0506441 Bracket Pump 2 Mounting 44 7000850 Water Pump Kit 24VAC 1 Incl No 32 33 45 7000142 Outlet Tube Kit Incl Nos 4...

Страница 17: ...17 P N 1011195 Rev E 08 17 WIRING DIAGRAM For DFW 150 Mfg No 9100169 ...

Страница 18: ...1 T2 T4 ORG BRN BRN GND PUMP ONLY YEL RED T7 T3 2 1 3 4 DIODE ASSY PUMP ONLY RED 6 2 1 TRANSFORMER 4 5 8 10 18 GA AWM 105 C BLK BRN WHT BLU GRN GRN YEL UNLESS OTHERWISE SPECIFIED NOTE ALL WIRES TO BE 14 GA AWM 105 C HEATER THERMOSTAT HI LIMIT CONTROL THERMOCOUPLE 22 GA AWM 105 C S S RELAY BOARD WIRE LABELS 1 2 3 4 4 5 14 13 5 6 7 12 8 11 9 10 For DFW 150 Mfg No 9100165 and DFW 250 Mfg No 9100162 ...

Страница 19: ...19 P N 1011195 Rev E 08 17 NOTES ...

Страница 20: ... cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service agency 2 Antunes reserves the right to make changes in design...

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