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PRODUCT MANUAL

68/72ST Above Deck Compact Motor

20

GREEN

In normal operation the green LED illuminates continuously for the first 5 minutes after 

switching the circuit breaker to ON, flashes once every 20 seconds thereafter  

and goes off a few seconds after switching the circuit breaker to OFF.

CONTINUOUS 

with circuit breaker ON

In normal operation the green LED illuminates continuously for the first 5 minutes after 

switching to the circuit breaker to ON, and flashes once every 20 seconds thereafter.

CONTINUOUS 

with circuit breaker OFF

Circuit breaker wired incorrectly; positive (+) cable connections to terminals labelled MOTOR 

and BATTERY have been inverted.

FLASHING

In normal operation, 5 minutes after switching the circuit breaker to ON the green LED will 

switch from continuous illumination to flashing once every 20 seconds.

NOT ILLUMINATED  

circuit breaker ON

Circuit breaker wired incorrectly; positive (+) cable connections to terminals labelled MOTOR 

and BATTERY have been inverted.

NOT ILLUMINATED  

circuit breaker OFF

In normal operation the green LED will go off a few seconds after switching the circuit 

breaker to OFF.

RED

The red LED will illuminate if a fault is detected. If a status code is available  

it will be indicated by the flashing yellow LED.

NOT ILLUMINATED

In normal operation the red LED will not be illuminated.

FLASHING 4 times, then yellow 

LED starts flashing

Check Yellow LED status codes below.

FLASHING  

yellow LED not flashing

The circuit breaker can not be tripped by signal from PCB. Thermal sensor wires 

disconnected, or incorrect connection of positive (+) cables between motor, circuit breaker 

and battery.

FLASHING 4 times, then green 

and yellow LED start flashing

MINUS wire from circuit breaker to negative (-) battery terminal not connected,  

or incorrect/faulty connections to the PCB terminals.

YELLOW

The yellow LED signals a status code by emitting a sequence of flashes once  

every 20 seconds.

3 flashes

High system voltage detected when power supply first connected. Exceeds pre-set limit for 

power up; check battery and any battery charging devices.

4 flashes

High current draw detected when power supply first connected. Exceeds pre-set limit for 

power up; may indicate motor failure or incorrect wiring.

5 flashes

Extremely low system voltage detected; check battery, charging devices and electrical 

installation. 

6 flashes

Low system voltage detected; check battery, charging devices and electrical installation. 

7 flashes

Continuous low current consumption (≥ 15 minutes), check electric installation.

8 flashes

Continuous low current consumption (≥ 8 minutes), check electric installation.

9 flashes

High system voltage detected during operation; check battery and any battery charging 

devices.

10 flashes

Constant high system voltage detected; check battery and any battery charging devices.

11 flashes

Status code not assigned.

12 flashes

Status code not assigned.

13 flashes

Motor overheated above 70°C (158˚F), or damaged thermal sensor wiring.

14 flashes

Circuit breaker wired incorrectly; positive (+) cable connections to terminals labelled MOTOR 

and BATTERY on the circuit breaker have been inverted. 

LED Status Codes / Diagnostics

Содержание Compact Motor 68/72ST

Страница 1: ...0 Compact Motor Conversion Kits RA2068215100 RA2072215100 RA2068215200 RA2072215200 Winch Versions 68ST V 1 0 72ST V 1 0 Your Winch Version No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Страница 2: ...controller will cause the motor to stop without tripping the circuit breaker if one of the following conditions is detected Maximum pulling load exceeded The motor will cut out if the pre set maximum...

Страница 3: ...oose clothing must be tied back to avoid being caught in the winch In the event of a rope override or other fault stop the winch and turn off power before attempting to resolve the problem Avoid Accid...

Страница 4: ...E WITH Compact Motor Electric Winches RA2068015100 RA2072015100 RA2068015200 RA2072015200 Compact Motor Conversion Kits RA2068215100 RA2072215100 RA2068215200 RA2072215200 Winch Versions 68ST V 1 0 72...

Страница 5: ...or RA866000 push button A4 1 Hex keys metric A5 6 Screw SS M10x20 hex socket CSK head DIN7991 A4 M10X20 A9 1 Push button labels RD100029 A10 6 Screw M4x20mm self tapping RD100025 A11 1 Product Manual...

Страница 6: ...13mm for motor and circuit breaker terminals 17mm 9 16 for winch mounting nuts Sealant bedding compound Wire crimping tool pliers Marine grade electrical power cables with lugs to suit your battery te...

Страница 7: ...and self tailing arm positioning 1 4 Refer to the Winch Data Sheet for your winch model for clearance space requirements for the wiring and drain tube below deck You may choose to drill a small pilot...

Страница 8: ...is adequate space and clearance for operation of the winch 2 2 With the drilling template in the desired orientation drill the 10 5mm holes for the M10 mounting bolts or 13 32 holes for 3 8 bolts 2 3...

Страница 9: ...ck to a low point in the boat where it can drain to the bilge then cut off any excess length At most there should only ever be a drop or two of water from condensation that will pass through the tube...

Страница 10: ...g surface They are supplied with a short 190mm 7 1 2 cable lead each is connected below deck to a 1000mm 39 long control cable A12 and then to one of the short cable leads from the motor Extension cab...

Страница 11: ...pinning down unloaded Avoid operating the winch using the motor at high speed with no load on the drum as spinning down an unloaded motor from high speed can stress the motor and battery and could res...

Страница 12: ...ble RED must be connected to positive terminal of the motor INCORRECT POLARITY WILL CAUSE PERMANENT DAMAGE TO THE MOTOR AND INVALIDATE THE WARRANTY WARNING PUSH BUTTONS FAST SLOW SPEED A1 CONTROL CABL...

Страница 13: ...UAL 68 72ST Above Deck Compact Motor Drain port fitting with drain tube Thermal sensor wires Control cables connection to push buttons Negative Terminal BLACK M8 Thread Positive Terminal RED M8 Thread...

Страница 14: ...elp to minimise voltage drop 6 4 Make up the cables with lugs to suit the terminals of your battery and the M8 terminals of the motor and circuit breaker The circuit breaker can accept cable lug size...

Страница 15: ...nal to a maximum of 12Nm 9 ft lb Ensure that the cable lug is not touching the printed circuit board and tighten the nut on the circuit breaker terminal to a maximum torque of 5Nm 4 ft lb 8 3 POSITIVE...

Страница 16: ...a few seconds after switching circuit breaker to OFF Cables on the circuit breaker terminals labelled MOTOR and BATTERY have been inverted With the circuit breaker OFF swap the cable connections to t...

Страница 17: ...e stem of the winch on the motor unit with mounting holes aligned Secure it to the motor unit using the M10 countersunk head screws A5 provided then fit the drum to complete the assembly 3 4 1 2 Winch...

Страница 18: ...verheating The motor will cut out if the temperature of the motor circuit reaches 60 C 140 F Operation can resume when the temperature returns to normal which may take some time Maximum continuous run...

Страница 19: ...if necessary Circuit breaker trips and switches to OFF after being reset Refer to LED Status Code table in this section of the manual Address fault identified in LED Status Code table and reset the ci...

Страница 20: ...aker can not be tripped by signal from PCB Thermal sensor wires disconnected or incorrect connection of positive cables between motor circuit breaker and battery FLASHING 4 times then green and yellow...

Страница 21: ...ctions for the procedure and all necessary spare parts Planetary gearbox and drive shaft inspection service Inspection cleaning and lubrication of the planetary gearbox is recommended at five year int...

Страница 22: ...Ronstan Denmark ApS J gerv nget 36 7100 Vejle Denmark info andersenwinches com WORLDWIDE DISTRIBUTION SERVICE Visit www andersenwinches com WARRANTY Visit www andersenwinches com Andersen Stainless St...

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