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ALF19 Series

Automatic Label Feeder

ALF19 Series

Operating Instructions

Содержание ALF19 Series

Страница 1: ...ALF19 Series Automatic Label Feeder ALF19 Series Operating Instructions...

Страница 2: ...ies Document number 80018 AA Version 0 1 ALF19 Series ALF19 21 Manufacturer AMS Software Elektronik GmbH Lise Meitner Strasse 9 24941 Flensburg Germany Tel 49 461 90 39 80 Fax 49 461 90 39 85 0 info a...

Страница 3: ...afety information 14 3 The label feeder at a glance 15 3 1 Scope of delivery 15 3 2 Short description of the device 15 3 3 Views 17 3 3 1 Label Feeder 17 3 3 2 Machine adapter 19 3 4 The control panel...

Страница 4: ...roper disposal 52 9 Annex 53 9 1 Declaration of conformity 54 9 2 Repeatability test by the Fraunhofer Institute 56 9 3 Technical data 58 9 4 Spare parts list 60 9 5 Machine adapter table 61 9 6 Confi...

Страница 5: ...ays be accessible to personnel Read these operating instructions carefully This is the only way to ensure safe use and a long service life of the label feeder Before you start work read the Safety cha...

Страница 6: ...ng Text Unsorted listing Text Handling instructions Text Result of an instruction or an event Text Caption Safety first 10 Link to another chapter or section of these operating instructions Bold type...

Страница 7: ...About these operating instructions 7 ALF19 Series 1 3 List of abbreviations Abbreviation Term ALF Automatic Label Feeder SIO Serial input output...

Страница 8: ...tor Cur2 Parameter in the submenu that defines the amperage for the winding motor Dec1 Parameter in the submenu that defines the deceleration of the label transport Dec2 Parameter in the submenu that...

Страница 9: ...ecifies the conveyor speed Speed 2 Parameter in the submenu that defines the winding speed of the empty label cylinder Step Parameter in the submenu that defines the length of the manual feed of the l...

Страница 10: ...pick up position in a pick and place machine Any use beyond the intended use is considered improper 2 3 Operator responsibility The operator is responsible for the following measures Ensuring complian...

Страница 11: ...ury Caution Type and source of the hazard Failure to observe this warning can lead to minor to moderate injury Measure to avoid the damage Warning of property damage In addition to the warning notices...

Страница 12: ...12 Safety first ALF19 Series General notes General notes containing important information are also used Note This note contains important information Tools or aids Tool or aid...

Страница 13: ...ns there should be a malfunction on a label feeder we will carry out the service in the shortest possible time Caution Danger from the use of insufficiently trained or unauthorised personnel A lack of...

Страница 14: ...ded use Observe the instructions and warnings in the respective chapters Comply with the requirements for the installation site 30 Provide a power supply according to the information in the technical...

Страница 15: ...perating instructions German 1 translation of the original operating instructions Accessories optional 1 plug power supply unit 24V 1 6A with X connection plugs US UK EU 1 power supply adapter if nece...

Страница 16: ...on Menu structure and Settings 24 or The control panel 22 The ALF19 series currently includes the model ALF19 21 Firmware The firmware of the label feeder enables the setting of various parameters whi...

Страница 17: ...for all common pick and place machines The currently available machine adapters are listed in the section Machine adapters table 59 Note Machine adapters vary depending on the application On request w...

Страница 18: ...er holder 5 Adjusting wheel for width adjustment 2 Bracket clamp 6 Output opening 3 Width adjustment 7 Stepper motor board interface connection 4 Feed opening 8 Screw for manual label carrier transpor...

Страница 19: ...label carrier transport Device for manual transport of the label carrier in the event of a paper jam Connection of signal interface and power supply Plug connection between the label feeder and the ma...

Страница 20: ...label feeder at a glance ALF19 Series Fig 2 Siemens Siplace B30 machine adapter 1 Label feeder 2 Machine adapter 3 Dancer arm 4 Winder 5 Control element Machine adapter of the Siplace X E series 1 2...

Страница 21: ...l feeder at a glance 21 ALF19 Series Fig 3 Machine adapter for Siplace X E series 1 Label feeder 2 Machine adapter 3 Dancer arm 4 Winder 5 Control element 3 4 The control panel Control panel view 5 1...

Страница 22: ...3 Feeder motor LED 7 R Down button 4 Winding unwinding motor LED 8 TFT display The control panel has a colour LCD display four status LEDs and three buttons R Down button M Mode button and F Up button...

Страница 23: ...19 was switched on lights continuously A label was positioned on the pick up position of the shelf lights continuously The label is conveyed to the pick up position on the shelf and liner material is...

Страница 24: ...feeder at a glance ALF19 Series Note The following description refers to firmware versions from V0 1 1 Menu structure Fig 5 Menu structure 1 Start screen 2 Main menu 3 Submenu Navigating the menu str...

Страница 25: ...e button Press for longer than 1s Change from the main menu to the submenu Counter menu Mode button Press longer than 3s Change from the main menu to the submenu under Counter Submenu Mode button Pres...

Страница 26: ...material as well as the size and weight of the label roll 10 200 mm s Factory setting 50 mm s G Gap Defines the maximum length of the feed of the label carrier after the label has been picked up This...

Страница 27: ...s parameter defines the maximum amperage of the conveyor motor The factory setting defines the value for continuous operation 0 1 1 00 A Factory setting 0 76 A R Roll This parameter defines the follow...

Страница 28: ...ulse This parameter defines the pulse length of the sensor 5 0 20 0 s Factory setting 10 0 s SC Scan This parameter defines the query time of the sensor after the start of the pulse 5 0 20 0 s Factory...

Страница 29: ...switches to standby mode as well as switching the mains voltage off and on Resetting parameters to factory settings Action Result Red status LED Press the Down button and the Up button at the same tim...

Страница 30: ...e label feeder for operation 4 1 Requirements for the installation site The label feeder is designed exclusively for indoor use For optimal operation the maximum permissible ambient temperature is 30...

Страница 31: ...packing If you find any damage to the packaging notify the carrier and us immediately Take the label feeder and other accessories out of the packaging Note We recommend keeping the original packaging...

Страница 32: ...apter This allows the device to be connected directly to the pick and place machine A plug in power supply unit with the associated adapter can optionally be used as an external power source The power...

Страница 33: ...series are compatible with several pick and place machines from different manufacturers The section Machine adapter table 59 shows which machine adapter is compatible with which pick and place machin...

Страница 34: ...rd Now let go of the locking lever 3 and check that the label feeder is firmly seated and that the locking lever 3 is flush The label feeder is mounted on the machine adapter Insert the machine adapte...

Страница 35: ...supply Connect the machine adapter to the power supply of the pick and place machine using the connection cable Pick and place machine and machine adapter with electrical feeder contacts The electric...

Страница 36: ...rp edges to manually remove labels from the label rubber holder or from the label feeder the label feeder can be damaged Always use the stamp tweezers provided to manually remove labels ATTENTION Pape...

Страница 37: ...ng strips 4 to the outermost edge of the guide slots Fig 8 Move the centring bars 1 Adjusting wheel for width adjustment 2 Feed opening 3 Width adjustment 4 Centring strips ATTENTION Impairment of the...

Страница 38: ...bracket clamp 3 Take the end of the label carrier and guide it into the feed opening 1 Push the label carrier further through the width adjustment 2 until it emerges again behind the bracket clamp 3...

Страница 39: ...is opening 3 Bracket clamp Take the end of the label carrier 1 and insert it through the open bracket clamp 3 into the transport axis opening 2 Please close the clamp 3 and use the F button on the con...

Страница 40: ...er Feed the label carrier through the label feeder until it reaches the end of the rewinding or unwinding Secure the end of the label carrier in the empty roll only when rewinding Proceed with the ins...

Страница 41: ...the Down button until the display shows the value 8 0 The parameter L was changed from 10 mm to 8 mm This change still has to be saved and activated note box After the front edge transported over the...

Страница 42: ...changed value Realisation of higher clock cycles or higher pick up rates A number of specific parameters can be set in order to achieve a high pick up rate for assembly machines with a high pick up r...

Страница 43: ...the changed value Note Excessively fast label transport can lead to problems when the labels peel off If the adhesion to the label carrier is too strong the speed must be reduced Which label material...

Страница 44: ...to a standstill Press the Mode button once You are in the start screen Press the Mode button for longer than 2 s You are in the submenu Parameter ST The current setting for ST is displayed factory set...

Страница 45: ...The label feeder in operation 45 ALF19 Series 5 The label feeder in operation Fig 12 The Label Feeder in operation 1 Label feeder 2 Machine adapter 3 Pick and place machine 1 2 3...

Страница 46: ...o the label feeder at all times When starting the assembly make sure that the label feeder is functioning correctly During each transport step empty label carriers should emerge from the output openin...

Страница 47: ...from the label carrier or from the label feeder the label conveyor belts can be damaged Always use stamp tweezers to manually remove labels If there is a paper jam at the label feeder the label feeder...

Страница 48: ...Any inaccuracies in the positioning of the labels are automatically compensated If this is not the case proceed as follows Check all components that come into contact with the label carrier or the la...

Страница 49: ...tting examples 41 Labels deform or detach from the label carrier Note We recommend only using labels that have been approved by us Deforming or peeling labels can indicate excessive ambient temperatur...

Страница 50: ...injured Only press the pull button when the flap is closed If it is necessary for maintenance purposes to press the pull button with the cover open be careful of your fingers and keep them away from t...

Страница 51: ...Note We recommend using the original packaging If this is no longer available you can order suitable packaging material from us Customer s own packaging material Make sure that the label feeder and th...

Страница 52: ...isposing of the label feeder The label feeder is made of recyclable material At the end of its useful life it must be properly disposed of or the raw materials must be recycled At the end of its usefu...

Страница 53: ...Annex 53 ALF19 Series 9 Annex...

Страница 54: ...54 Annex ALF19 Series 9 1 Declaration of conformity...

Страница 55: ...Annex 55 ALF19 Series...

Страница 56: ...56 Annex ALF19 Series 9 2 Repeatability test by the Fraunhofer Institute...

Страница 57: ...Annex 57 ALF19 Series...

Страница 58: ...Transport speed 0 30 s label 6 35 x 6 35 mm mm s 10 200 Label carriers and labels Unit ALF19 21 Label carrier width min max mm 8 21 Max Label carrier max thickness g m2 140 Label width min max mm 3 2...

Страница 59: ...Annex 59 ALF19 Series Mechanical dimensions Fig 17 Mechanical dimensions ALF19 21...

Страница 60: ...60 Annex ALF19 Series 9 4 Spare parts list The spare parts list is available on request If you need spare parts please give us a call 49 461 903 980 or send us an email info amsde com...

Страница 61: ...FUJI AIMEX 2 49270 xx 19710351 xx FUJI AIMEX 2S 49270 xx 19710351 xx FUJI NXT 1 49270 xx 19710351 xx FUJI NXT 2 49270 xx 19710351 xx FUJI NXT 3 49270 xx 19710351 xx Juki FX 3 Speed Placer 49270 xx 197...

Страница 62: ...xx Juki KE 3010 Speed Placer 49270 xx 19710352 xx Juki KE 3020 Flex Placer 49270 xx 19710352 xx Siplace ASM D 49270 xx 19710350 xx 47869 Siplace ASM F 49270 xx 19710350 xx 47869 Siplace ASM HF 49270 x...

Страница 63: ...important information about the label feeders of the ALF19 series and their handling I hereby confirm that I have read all the chapters of the operating instructions and have taken note of all safety...

Страница 64: ...stomer setting 41 42 43 D Dancer arm 20 21 Danger 13 Dec1 8 27 Dec2 8 27 Deceleration 8 27 44 45 Declaration of conformity 55 Delay time 26 Delivery 31 Design of the operating instructions 5 Developme...

Страница 65: ...u structure 16 22 23 24 49 Model 16 Mode button 22 25 29 40 41 42 43 44 45 Modes 16 N O Observance 10 50 Operator 5 10 13 14 Operating instructions 5 6 10 13 14 64 Operating conditions 47 Operating ho...

Страница 66: ...36 48 51 Step 9 27 Stepper motor board 18 Submenu 8 9 24 25 27 29 44 Suspension 17 37 Suspension for label rolls 17 T Technical changes 14 Technical data 14 59 TFT display 22 Time 9 26 43 Tool 12 14 3...

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