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AMS 2000HD Series, Руководство пользователя

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6 

 

ATTACHED OUTPUT CONVEYOR INSTALLATION 

 

o

 

With the assistance of an overhead crane, a 2

nd

 person, a fork lift, or any 

means available, rig a sling (just off center of conveyor so that flanged 

side is lower.)  Lift conveyor assembly into place using the (6) bolts 

supplied at rear of machine.  Attach conveyor and tighten bolts.   

 

NOTE:

  

 

Be sure that side frames of conveyor are aligned with side frames of 
shredder. 

 

o

 

Install conveyor belt around drive pulley (under cutter head) and pull belt 
together.  A second person may be necessary to bring both ends 

together.  When both ends are put together, take extra care to ensure 

that staples are centered with belt.  The edges of the belt should be 
aligned, if NOT, move belt ends over one staple and re-check alignment.  

When aligned properly, put connecting pin (supplied) through staple 
lacing.  Clip off any excess pin which may be hanging out. 

 

o

 

Snug up take-up adjustment one half turn each side until approximately 
2-inches of sag is present.  Test run belt and track belt by tightening the 

side that rubs (as a rule of thumb) until centered. 

 

Содержание 2000HD Series

Страница 1: ...other electronic media into unusable particles to ensure that the information they contain is rendered useless Ameri Shred believes in using the highest quality components in each of our industrial shredders Included in this manual are safety tips operating instructions preventative maintenance and lubrication schedules trouble shooting information and a parts list For information or questions tha...

Страница 2: ...ached Output Conveyor Optional 6 Electrical Installation 7 Safety Warnings 8 Start up Procedure 10 Clearing a Jam 11 Shut down Procedure 11 Cleaning Maintenance 12 Lubrication 13 Conveyor Belt Adjustment 15 Cutter Head Adjustment 16 Trouble Shooting 24 Appendix I Reducer Manual 35 ...

Страница 3: ...3 ILLUSTRATION INDEX Fig Subject Page 1 Shredder Operation 17 2 Guard Identification 18 3 Chain Lubrication 19 4 Reducer Lubrication 20 5 Conveyor Belt Take up 21 6 Chain Tension 22 7 Nameplate 23 ...

Страница 4: ...4 PARTS LIST Sub Assembly Page Bearing Assembly 28 Drive Package 29 Cutter Assembly 30 Attached Output Conveyor 32 Automatic Cutter Lubrication Optional 33 Electrical Diagram 34 ...

Страница 5: ...hred Hard Drive Shredders are equipped with casters for ease of handling o Remove all guards see fig 2 page 18 and inspect interior of machine for shipping damage Check oil level in reducer Add oil if necessary See lubrication section on page 13 o After inspection reinstall all guards including feed table o If an optional discharge conveyor was ordered with your machine then you must install it be...

Страница 6: ...d drive pulley under cutter head and pull belt together A second person may be necessary to bring both ends together When both ends are put together take extra care to ensure that staples are centered with belt The edges of the belt should be aligned if NOT move belt ends over one staple and re check alignment When aligned properly put connecting pin supplied through staple lacing Clip off any exc...

Страница 7: ...d to properly protect building circuit Select appropriate wire size and current protection to accommodate current requirements as shown on nameplate Plug in power cable Clear all personnel from machine area Ensure machine is clean and no tools rags or debris have been left on conveyor belt or near cutters or drive mechanism Turn building service drop power on Check voltage at installed receptacle ...

Страница 8: ...uding those personnel working second or third shift 6 ALWAYS have a standard break in time for a new operator A minimum of two hours suggested 7 ALWAYS wear safety glasses when operating shredder 8 ALWAYS lock out power at the disconnect when shredder is not in use when servicing shredder or when performing routine shredder maintenance including cleaning 9 NEVER operate this or any other machine w...

Страница 9: ...come to a complete stop 15 NEVER allow other personnel within ten feet of this machine while in operation 16 NEVER remove guards perform maintenance or clear jam up debris without first locking out power disconnect 17 NEVER allow horseplay around machine 18 NEVER remove paper from cutter heads while power is on 19 NEVER attempt to remove debris from input chute after material has begun to move tow...

Страница 10: ...oaking the material to be shredded unnecessarily To stop machine at any time depress the red Stop pushbutton For emergency situations the Stop pushbutton may be depressed at any time For normal stop situations wait for input chute to empty itself and the output conveyor to discharge all shredded material before depressing Stop button Begin feeding material to be shredded It is recommended that dur...

Страница 11: ...d manually remove offending material Re start machine in the forward direction to resume operation NEVER Hold the forward button in the depressed position as damage to the machine and the electrical system could occur NOTE This machine has been engineered to allow electronic media such as hard drives cd s floppy disks cd drives and laptop computers to be shredded into un usable particles SHUT DOWN...

Страница 12: ...o Remove side guards and visually inspect drive components for leaks or damage o Replace all guards Weekly cleaning After each 40 hours of operation o Repeat all daily cleaning steps o Remove side guards and end guards o Remove debris buildup from base o Wipe entire machine clean being careful to observe any evidence of oil leaks Should leakage be observed request the attention of the appropriate ...

Страница 13: ...r each 40 hours of operation o Repeat steps from daily lubrication o Remove guards o Apply oil to drive chains see fig 3 page 19 Use chain and cable lubricant o Replace all guards Monthly lubrication After each 160 hours of operation o Repeat steps from weekly lubrication o Remove guards o Check reducer oil level See Reducer manual at end of this manual for specifications DO NOT OVERFILL o Check o...

Страница 14: ...tle oil will result in gear failure Check oil level monthly Also under extreme operating conditions such as rapid rise or fall of temperatures dust dirt chemical particles chemical fumes or oil temperatures above 200 degrees F the oil should be changed every one to three months depending on the severity of conditions LUBE SCHEDULE ITEM LUBE FREQUENCY TYPE LUBE Spur Gears Check Level Weekly 85W 140...

Страница 15: ...onnel are clear and that no tools are on machine or input chute o Turn power on o Run machine in Forward o Stop machine and turn power off o Adjust alignment by tightening take up bolt on side of conveyor where belt is rubbing side frame Tighten only one quarter turn at a time o Tighten jam nuts o Replace all guards o Turn power on o Run machine forward for five minutes If further alignment is req...

Страница 16: ...ted from cutter head Noticeable large gap between two cutters NOTICE CUTTER HEAD ADJSUTMENT MUST BE MADE ON A COLD CUTTER HEAD Lock out machine power to prevent injury Remove Rear Guard Clean and oil the cutter head ensuring that there are no obstructions Move all of the cutters to the spur gear side of the cutter head Check distance between the overlap of a upper and lower cutter using a pry bar ...

Страница 17: ...17 SHREDDER OPERATION Figure 1 OUTPUT CONVEYOR CONTROL STATION INFEED CHUTE ...

Страница 18: ...18 GUARD IDENTIFICATION Figure 2 FRONT LEFT RIGHT TOP ...

Страница 19: ...19 CHAIN LUBRICATION Figure 3 ...

Страница 20: ...20 REDUCER LUBRICATION Figure 4 Reducer Breather Fill Plug Consult Appendix I at the end of this manual for oil quantities and oil type ...

Страница 21: ...21 CONVEYOR BELT TAKEUP Figure 5 ...

Страница 22: ...22 CHAIN TENSIONER Figure 6 ...

Страница 23: ...23 NAMEPLATE MODEL 2000 HDS S N VOLTS 60 CYCLE AC F L A 20 HP 3 PHASE JOB Figure 7 ...

Страница 24: ...tor Check continuity N C If bad replace Check each leg of forward side of contactor for continuity There should be no continuity If there is consult factory for replacement part Machine will not run in forward or reverse If power light is illuminated proceed to possible cause seven 1 No power 2 Key switch off 3 Fuse blown in disconnect 4 Overload tripped in panel Check power supply Turn on Remove ...

Страница 25: ...es Reconnect and tighten loose wires to proper location on strip Check block for continuity If bad replace Motor hums or buzzes but will not turn in either forward or reverse One leg of the 3 phase power is dead single phasing Contacts burned in contactor and not making a connection on one leg Defective motor Remove each fuse Check for continuity in the power supply and disconnect Consult factory ...

Страница 26: ...motor Machine will not run in forward but will run in reverse Defective forward button Disconnected wire on forward button Disconnected wire on current relay Current relay stuck open Check contact block for continuity If bad replace Check and reconnect Check and reconnect Clean relay Free up center spool Check continuity If bad consult factory for replacement relay Machine will not run in reverse ...

Страница 27: ...Disconnected wire on reverse button Defective coil in reverse side of contactor Check and reconnect Consult factory for replacement coil Shredding capacity is low Un lubricated cutter head Low voltage Current relay set too low Clean and oil cutter head Check voltage at power supply Consult factory before making any adjustments ...

Страница 28: ...EYOR DRIVE SPROCKET 40B40 2 4 102025 BEARING LOCK NUT 3 4 102026 BEARING RETAINING WASHER 4 4 102024 MAIN BEARINGS 5 4 15250 CUTTERHEAD TIE BARS 6 2 15907 CUTTER KEYS 7 1 15218 UPPER MAIN SHAFT 8 2 SPUR GEAR KEYS 9 1 15219 LOWER MAIN SHAFT 10 2 103023 SPUR GEARS ...

Страница 29: ...IPTION 1 1 MOTOR 20 HP MOTOR 2 1 REDUCER NORD GEAR REDUCER SHAFT MOUNT 3 1 15318 64 FRONT OIL BATH COVER 4 2 103023 SPUR GEARS 5 1 15318 63 BACK OIL BATH COVER 6 1 15318 60 OIL BATH BOTTOM PAN 7 1 109057 OIL BATH SIGHT GAUGE 1 2 3 4 5 6 7 ...

Страница 30: ...30 CUTTER HEAD ASSEMBLY ...

Страница 31: ...R 2 4 15318 20 1 SPACER 3 13 33523 CUTTER PN 33523 4 18 15318 18 25 32 SPACER 5 4 33160 1 1 16 SPACER 6 10 CONSULT FACTORY TOP COMBERS 7 8 2 15318 19 1 3 32 SPACER 9 12 CONSULT FACTORY BOTTOM COMBER 10 2 15318 17 OUTSIDE CUTTER SPACERS 11 23 15318 16 INSIDE CUTTER SACERS 12 12 33524 CUTTER PN 33524 ...

Страница 32: ...actory 3 Conveyor Bed 4 103447 Drive Sprocket 5 6 7 CONSULT FACTORY Tail Pulley 8 15318 40 Aluminum Side Guides 9 10 CONSULT FACTORY Take up Weldment 11 13476 92 Take up Bracket 12 103443 Idler Sprocket 13 32493 One way Sprocket Assembly 14 111788 Drive Pulley Axle P N 111789 8 7 10 8 1 4 12 13 2 3 11 14 ...

Страница 33: ...APENDIX I REDUCER MANUAL ...

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