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Maintenance 

Ampco Pumps Company 

Page 7 

November 2011 

Annual Maintenance 

It  is  important  to  perform  an  annual  maintenance  check  of  the  pump  in  addition  to  the 
preventative  maintenance  procedures  listed  on  pages  13  and  14.    Annual  maintenance 
practices are as follows:  

 

Check  the  gear  case  bearings  by  measuring  the  shaft’s  radial  movement  with  a  dial 
indicator  (Figure  22,  A).    If  the  movement  is  greater  than  or  equal  to  the  rotor-to-body 
clearance found on page 28 (Table 8) the bearings should be replaced.  

 

Remove the gear casing cover (See page 21 for disassembly information) and inspect the 
gears for wear and damage (Figure 22, B).  Also check for backlash and looseness.   

 

Inspect the rotors for signs of wear and stress cracks around the areas defined in Figure 
22, C.  Replace, if necessary.  

 

Check the pump clearances detailed on page 28 to determine pump wear.  Pump wear can  
be compensated by increasing pump speed.   

 
 

 
 
 

 
 
 
 
 
 
 
 

Figure 22: Annual Maintenance Checks 

Check  

Check Gears  

Check Bearings  

Cleaning 

All  wetted parts are designed and manufactured to be acceptable by 3A Sanitary Standards.  
The body, rotors, and seals can be easily disassembled and cleaned simply by removing the 
cover and rotor nuts.  Pump disassembly information begins on page (ZP2 Manual page16).  

The  ZP3  pumps  is  clean-in-place  (CIP)  capable  allowing  CIP  solution  to  reach  all  surfaces    
inside  the  pump.  The  fluid  velocity  (typically  5  ft/sec)  and  differential  pressure  (30  psi              
recommended) are critical components of a correct CIP setup.  For additional support, please 
contact the Engineering Department at Ampco Pumps Company (414-643-1852).

 

Содержание ZP3 Series

Страница 1: ...Ampco ZP3 Series Addendum Positive Displacement Pumps Installation and Maintenance Manual ...

Страница 2: ... washer and retaining o ring Figure 2 Rotor Removal 3 Remove the rotors by orientating them perpendicular to each other and then pulling them out It is important to be cautious with the rotors so that they are not damaged in any way If rotors are difficult to remove use a nylon or wood lever to pry them out without damaging the body or the rotors Use Figure 3 to ensure that all parts are removed P...

Страница 3: ...y installed Align the slots on the stationary seal with the pins inside the hub Press the stationary seal into the hub until is seats on the spring there should be noticeable spring resistance when pushing on the seal 3 Next install the rotating o ring onto the rotating seal by stretching it not rolling onto the rotating seal Figure 6 Wave Spring Align the slot and pin Figure 4 Inserting Spring Fi...

Страница 4: ... to the shafts until they seat against the shaft shoulder Figure 8 6 Install the Bellville washers in the rotor nuts in the orientation shown and hold them in place using the small retaining o rings Figure 9 Install a rotor nut o ring before threading the nut onto the shaft Rotating Seal Rotating Seal O ring Align Figure 7 Inserting Rotating O ring Figure 8 Rotor Assembly Rotor Nut Bellville Washe...

Страница 5: ...ned under the overlap of the opposing rotor Repeat with the second rotor in the same orientation 8 Install a new cover o ring and slide the cover over the studs making sure that the dowels in the body are aligned with the correct dowel holes in the cover Figure 11 Visually inspect to ensure that the cover o ring remained in place Turn the cover nuts clockwise by hand and fully tighten them using t...

Страница 6: ...rdance to Table 1 Use shims and a depth micrometer to measure the clearances Figure 12 Critical Pump Clearances Table 1 Critical Pump Clearance Dimensions Standard Rotors A Backface Clearance B Rotor to Body Clearance C Front Face Clearance Note For non standard rotors contact Ampco A Backface Clearance B Rotor to Body Clearance C Front Face Clearance ZP3 Model Inch mm Inch mm Inch mm 6 15 18 002 ...

Страница 7: ...of wear and stress cracks around the areas defined in Figure 22 C Replace if necessary Check the pump clearances detailed on page 28 to determine pump wear Pump wear can be compensated by increasing pump speed Figure 22 Annual Maintenance Checks C Check Check Gears B Check Bearings A Cleaning All wetted parts are designed and manufactured to be acceptable by 3A Sanitary Standards The body rotors a...

Страница 8: ...dale WI 53209 Phone 800 737 8671 or 414 643 1852 Fax 414 643 4452 Email ampcocs ampcopumps com For additional information on the ZP3 series and other Ampco Pumps products please visit our website www ampcopumps com Revision Date November 2011 ...

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